Makita PC5001C Technical Information Download Page 3

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[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Spiral bevel gear 11 (cont.)

DISASSEMBLING

Spacer B (2pcs.)

Grip

Unscrewing M8x25 Hex socket head bolts, 
disassemble Grip and Spacer (2pcs.).

Remove M6x12 Hex socket head bolt, then pull  
Base section (Base and Base holder) toward Handle.

M8x25 Hex socket head bolt (2pcs.)

M4x10 Pan
head screw
(3pcs.)

M5x35 Pan head 
screw (4pcs.)

5x25 Tapping
screw (4pcs.)

Separator

Remove Separator by 
unscrewing three M4x10 
Pan head scerws.

Remove four 5x25 Tapping screws, 
then remove Gear housing together 
with Armature.

Locking M7 Hex nut with 
Wrench 11, turn Armature 
clockwise by hand.

Armature can be disassembled by pulling
it off. Pay attention not to lose M7 Hex
nut and Spiral bevel gear 11.

Locking Spindle with shaft lock,
grip the Square portion of Fan 85 
with Monkey wrench, and turn 
the wrench counterclockwise.

Remove four Max Pan head
screws. Skirt complete can be 
separated from Gear housing.  

Square portion of Fan 85

Monkey wrench

Fan 85

Gear housing

Armature

Wrench 11

M6x12 Hex socket
head bolt

(2) Disassemble Grip and Base section from the machine as illustrated in 

Fig. 3

      Spiral bevel gear 11 and Armature can be disassembled as illustrated in 

Fig. 4

.

Base

Base holder

Fig. 3

Fig. 4

Skirt 
complete

Gear housing

M7 Hex nut 

Spiral bevel
gear 11

M7 Hex nut 

Armature

Handle

Summary of Contents for PC5001C

Page 1: ... mm Wheel Protection against electric shock Power supply cord m ft PC5000C PC5001C 5 0 16 4 4 0 8 9 Offset diamond wheel Diameter mm 125 5 Double insulation 22 23 7 8 5 1 11 2 3 4 7 6 4 5 9 9 10 000 Built in dust extraction Yes Offset diamond wheel 125mm 5 Offset diamond wheel 110mm 4 3 8 Brush set includes Brush A and Brush B Offset diamond wheel 125mm 5 Brush set includes Brush A and Brush B L H...

Page 2: ...removing Spindle from Spiral bevel gear 35A Bearing setting pipe 23 15 2 Assembling Spiral bevel gear 35A to Spindle Bearing setting pipe 12 2 Item No Apply Makita grease SG No 0 to the following portions designated with the black triangle to protect parts and product from unusual abrasion Description Portion to lubricate Amount 20g DISASSEMBLING 4 M7 Hex nut M6x12 Hex socket head bolt M6x12 Hex s...

Page 3: ...ex nut with Wrench 11 turn Armature clockwise by hand Armature can be disassembled by pulling it off Pay attention not to lose M7 Hex nut and Spiral bevel gear 11 Locking Spindle with shaft lock grip the Square portion of Fan 85 with Monkey wrench and turn the wrench counterclockwise Remove four Max Pan head screws Skirt complete can be separated from Gear housing Square portion of Fan 85 Monkey w...

Page 4: ...r pump pliers while holding M7 Hex nut with wrench 11 Refer to Fig 4 S 3 Retaining ring R 30 Flat washer 22 Ball bearing 6000DDW and Rubber ring 26 are still left in Gear housing They can be disassembled as illustrated in Fig 5 Retaining ring R 30 Flat washer 22 Strike the edge of Gear housing with Plastic hammer Ball bearing 6000DDW and Rubber ring 26 come out together with M7 Hex nut Spiral beve...

Page 5: ...6000DDW Retaining ring R 30 Fig 6 Wrench 11 M7 Hex nut 1 Separate Skirt complete from Gear housing as illustrated in Figs 3 and 4 But no need to separate Gear housing from Motor housing 2 Disassemble Gear and spindle from Skirt as illustrated in Fig 7 Note Do not deform Labyrinth ring on Spindle Spiral bevel gear 35A Ball bearing 696ZZ Skirt complete Ring spring 11 1R004 1R269 1R350 Spiral bevel g...

Page 6: ...as illustrated in Fig 8 Note Disassembling Spindle section causes a damage to Ball bearing 6202DDW Therefore do not reassemble the removed Ball bearing 6202DDW Replace it with the fresh Ball bearing 6202DDW 1 Assemble Skirt section as illustrated in Fig 9 Remove Ball bearing 6202DDW and Flat washer 19 with Arbor press from the opposite side of Bearing retainer 39 Ball bearing 6202DDW Flat washer 1...

Page 7: ...8 1R350 Fig 10 Fig 11 1 Remove Front roller and Base section as illustrated in Figs 2 and 3 2 Remove skirt complete as illustrated in Fig 4 But no need to separate Gear housing from Motor housing 3 Now Shaft lock mechanism can be disassembled as illustrated in Figs 10 and 11 Fig 12 Fig 13 1 Be sure to use new Pin cap for replacement and to remove all the plastic dust on Shoulder pin 5 Fig 12 2 Ass...

Page 8: ...n Lead wire is used for some countries Purple or blue Lead wire is used for some countries Power supply cord Field Controller Pick up coil Noise suppressor if used Pick up coil Lead wire holder of Sleeve Sleeve Assemble Pick up coil to Sleeve Put the Lead wires into Lead wire holder as illustrated below Blue Lead wire is used for some countries Lead wire holder of Sleeve ...

Page 9: ...ld s Lead wire orange Controller s Lead wire black Controller s Lead wire red or blue Wiring under Switch Controller side Controller Switch lever side Wiring to Switch viewing from Handle set L side viewing from Handle set R side Handle Switch Noise suppressor Terminal block Insulated Connector Fix Field lead wires orange white with this Lead wire holder Pass Field lead wires orange white between ...

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