Makita Maktec MT904 Technical Information Download Page 6

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[3] DISASSEMBLY/ASSEMBLY

[3] -2. Large Spiral bevel gear, Spindle, Ball bearings 696ZZ / 6202DDW

DISASSEMBLING

(1) Disassemble Bearing box section and replace the parts as drawn in 

Fig. 6

.

      

Note

: It is not necessary to remove Carbon brushes.

3. While expanding Ring spring 13 

    with 1R004, pry and remove it

    from Spindle with a slotted

    screwdriver.

4. Put Bearing box on U-shaped portion of 

    Arbor press table. Then, give impacts to 

    Spindle with Arbor press carefully until 

    the pressfit is released.

6. Remove three M3x6 Pan head screws 

    and Bearing retainer 39 from Bearing

    box. 

7. Put Bearing box onto 1R350. Then, press down Flat washer 15

    and Ball bearing 6202DDW from Bearing box with 1R028.

    Note

: Ball bearing 6202DDW is damaged by the removal process.

               Do not reuse the removed one.

5. Press down Spindle from Bearing box section with 1R280.

    Then, remove large Spiral bevel gear from Bearing box.

Fig. 6

1. Unscrew four M5x18 Pan head

    screws, then, separate Bearing

    box section from Gear housing.

2. Remove Ball bearing

    696ZZ with 1R269.

1R269

Ball bearing 

696ZZ

M5x18 Pan head

screw (4 pcs.)

Bearing  box

section

1R004

Ring spring 13

slotted screwdriver

1R280

Spindle

large Spiral 

bevel gear

Bearing

retainer 39

Bearing

box

Bearing box

1R028

1R350

Ball bearing 

6202DDW

Flat washer 15

M3x6 Pan head

screw (3 pcs.)

Summary of Contents for Maktec MT904

Page 1: ...e standard equipment may vary by country or model variation Side grip 1 Lock nut wrench 1 Optional accessories Wheel cover PRODUCT P 1 10 Weight according to EPTA Procedure 01 2003 kg lbs 2 8 6 1 2 8...

Page 2: ...ear 11 Spiral bevel gear 35A Number of teeth 35 Number of teeth 11 Spiral bevel gear 11A Spiral bevel gear 38 Number of teeth 38 Number of teeth 11 11 000 rpm 10 000 rpm Large spiral bevel gear Gear o...

Page 3: ...re from Gear housing while holding small Spiral bevel gear by hand so that the gear does not fall off from Gear housing 6 Remove small Spiral bevel gear from Gear housing Small Spiral bevel gear Armat...

Page 4: ...se 1R291 Retaining ring R 26 Ball bearing 6000DDW 2 Remove Ball bearing from Gear housing as drawn in Fig 3 3 Remove Ball bearing 6000DDW together with Armature assembly by tapping the end of Gear hou...

Page 5: ...bearing installation hole of Gear housing Then Pull off Armature Ball bearing 6000DDW Switch trigger Switch trigger Spindle 1 When assembling Gear housing to Motor housing face Bearing box installatio...

Page 6: ...iner 39 from Bearing box 7 Put Bearing box onto 1R350 Then press down Flat washer 15 and Ball bearing 6202DDW from Bearing box with 1R028 Note Ball bearing 6202DDW is damaged by the removal process Do...

Page 7: ...R037 on the gear teeth of large Spiral bevel gear and then press it down carefully so that the gear teeth do not damage 1 Disassemble Gear housing from Motor housing and pull off Armature from Gear ho...

Page 8: ...ust on Shoulder pin 5 Fig 10 2 Assemble the parts for Shaft lock mechanism as drawn in Fig 11 Fig 10 Fig 11 Plastic dust Shoulder pin 5 Shoulder pin 5 2 Assemble Pin cap by pressing it to Shoulder pin...

Page 9: ...e countries instead of blue Black lead wire is used for some countries instead of brown Noise suppressor is not used for some countries Noise suppressor 1 2 1 2 Blue Brown Color index of lead wires sh...

Page 10: ...to Switch while facing their wire connected portion to Motor housing Field lead wires Noise suppressor Lead wires of Power supply cord B Wiring in Handle set Fix this Field lead wire in this Lead wir...

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