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P 2 /  5 

R

epair

[1] DISASSEMBLY/ASSEMBLY

[1] -1. Terminal Unit

Fig. 1

Fig. 2

Fig. 3

CAUTION: Disconnect the charger from the power source for safety 
                     before repair/ maintenance ! 

 DISASSEMBLING

Cap 13: 4 pcs.

Tapping 
Screw 4x20: 4 pcs.

Charger Case
Cover

Charger Case
Cover

Charger Case
Complete

1. Remove four caps 13 and four 4x20 tapping screws. Consequently, charger case complete can be separated
   from charger case cover.   (Fig. 1)
  < Note >
     When removing charger case complete from charger case cover, be sure to put the product on the work bench, with
      charger case complete faced to the upper side. 
2. Loosen band with which bundles lead wires of terminal unit and that of cirocco fan.  Disconnect connector 1 and 
    connector 2, and remove terminal unit from charger case cover.   (Fig. 2)

Compression
Spring 4

Terminal Unit

Band

Connector 1

Band

Connector 2

 ASSEMBLING

1. Insert compression spring 4  over the boss for accepting
    the compression spring.   (Fig. 3)
2. Insert three legs of terminal unit into the three bosses
    of charger case cover.     (Fig. 3)
3. Connect the connector 1 to the joint for connector 1 and 
    connector 2 to the joint for the connector 2.    (Fig. 3
4. Bundle the lead wires with band.   Refer to Fig. 1.
5. Put the lead wires by the rib and wall of charger case cover 
    as instructed [2] Wiring Diagram in page 5.
6. Assemble charger case complete with four 4 x20 tapping
   screws and four caps 13 firmly.

Compression
Spring 4

Boss for accepting 
the compression 
spring

Connector 1

Connector 2

Terminal Unit

Joint for 
the connector 1

Joint for 
the connector 2

Connector 1

Connector 2

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