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[3] -2. Disassembling/Assembling Motor Section

[3] -3. Assembling F/R Change Lever to Switch

1) Separate the assembly of Armature and

    Yoke unit from the machine

.

    (Refer to 1) to 4) of [3] -1.)

2) Put the assembly of Yoke unit and Armature

    on a work bench with the drive end of the

    Armature down.

    Separate Yoke unit from armature by pressing

    down towards the work bench. (

Fig. 13

)

ASSEMBLING

DISASSEMBLING

Fig. 13

Yoke unit

Do the reverse of disassembling steps.

Important:

1) Yoke unit is not reversible when assembled to Armature.   Be sure to assemble with the notch in Yoke unit on the

    drive-end of Armature.   If assembled wrong, the Motor section cannot be assembled to Housing (L). (

Fig. 14

)

2) Because Yoke unit is a strong magnet, when assembling Armature to Yoke unit, be sure to hold the commutator portion

    as illustrated to left in 

Fig. 15

.   Do not hold the Armature core as illustrated to right or your fingers will be pinched

    between Yoke unit and the fan of Armature that is pulled strongly by the magnet force.

Fig. 14

Fig. 15

3) When assembling the Motor section to Housing (L),

    fit the notch in Yoke unit onto the projection on

    Housing (L) (

Fig. 16

)

Your fingers can be pinched
and injured.

[Wrong]

[Correct]

[Wrong]

[Correct]

Notch

Fig. 16

Fig. 17

notch

Housing (L)

projection

Hammer case complete side

Put the projection on Switch between the prongs of F/R change lever. (

Fig. 17

)

Projection

Prong

Summary of Contents for MAKSTAR BTW250 Series

Page 1: ...30 for BTW250 only Battery BL1830 for BTW251 only Fast charger DC18RA Charger DC24SA Charger DC24SC for BTW250 only Battery Specification Net weight kg lbs Capacity Ah Cell Voltage V 18 Driving shank...

Page 2: ...Large Disassembling Hammering mechanism Magnetizing screwdriver for removing Steel balls 1R346 Center attachment for 1R045 1R288 Screwdriver magnetizer Use for Fig 1 Anvil Surface that contacts Hammer...

Page 3: ...g box complete in 134848 9 Fit another 134848 9 over the hexagonal portion of Hammer case complete By turning 134848 9 clockwise with 1R223 and 1R224 the Hammer case section can be disassembled as ill...

Page 4: ...screwdriver magnetized using 1R288 Fig 7 9 Remove 1R045 by turning the handle counterclockwise 10 Remove Spindle Compression spring 25 and Cup washer 14 from Hammer as illustrated in Fig 8 Important...

Page 5: ...Bearing box complete side Fig 11 5 Assemble Hammer case complete to Bearing box as illustrated in Fig 12 Fig 12 ASSEMBLING Fig 11 Fig 10 Internal gear 51 Bearing box complete O ring 40 stepped end Fit...

Page 6: ...end of Armature If assembled wrong the Motor section cannot be assembled to Housing L Fig 14 2 Because Yoke unit is a strong magnet when assembling Armature to Yoke unit be sure to hold the commutator...

Page 7: ...s in Fig 19 are the Carbon brush section viewed from A Correct Wrong Lead wire of Carbon brush Lead wire correctly routed Torsion spring Tail of Torsion spring Tail of Torsion spring Circuit diagram C...

Page 8: ...in this corresponding corner of Housing L LED Connector large Connector small Light circuit rib Terminal side Switch side Do not cross the lead wires of LED here Lead wire orange pin lead wire holder...

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