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When  the  cut-off  wheel  has  worn  down  considerably, 
use  a  spacer  block  of  sturdy,  non-flammable  material 
behind  the  workpiece  as  shown  in  the  figure.  You  can 
more efficiently utilize the worn wheel by using the mid 
point on the periphery of the wheel to cut the workpiece. 

1

 

 

003987 

 
When cutting workpieces over 85 mm wide at an angle, 
attach  a  straight  piece  of  wood  (spacer)  to  the  guide 
plate  as  shown  in  the  figure.  Attach  this  spacer  with 
screws through the holes in the guide plate. 

1

2

3

 

 

003988 

 
If you use a spacer block which is slightly narrower than 
the workpiece as shown in the figure, you can also utilize 
the wheel economically when worn down the wheel. 

1

2

3

4

5

 

 

003989 

 
Long  workpieces  must  be  supported  by  blocks  of 
non-flammable  material  on  either  side  so  that  it  will  be 
level with the base top. 

1

1

 

 

003990 

 

OPERATION 

Hold the handle firmly. Switch on the tool and wait until 
the  wheel  attains full  speed  before  lowering  gently  into 
the  cut.  When  the  wheel  contacts  the  workpiece, 
gradually  bear  down  on  the  handle  to  perform  the  cut. 
When the cut is completed, switch off the tool and WAIT 
UNTIL  THE  WHEEL  HAS  COME  TO  A  COMPLETE 
STOP  before  returning  the  handle  to  the  fully  elevated 
position. 

 

CAUTION: 

• 

Proper  handle  pressure  during  cutting  and 
maximum cutting efficiency can be determined by 
the amount of sparks that is produced while cutting. 
Your pressure on the handle should be adjusted to 
produce  the  maximum  amount  of  sparks.  Do  not 
force  the  cut  by  applying  excessive  pressure  on 
the handle.  Reduced  cutting  efficiency,  premature 
wheel  wear,  as  well  as,  possible  damage  to  the 
tool, cut-off wheel or workpiece may result. 

 

Cutting capacity 

Max. cutting capacity varies depending upon the cutting 
angle and workpiece shape. Applicable wheel diameter: 
355 mm 

1. Blocks 

1. Diameter of 

workpiece 

2. Guide plate 
3. Spacer block 
4. Width of spacer 

block 

5. Vise plate 

1. Guide plate 
2. Straight piece of 

wood (Spacer)

3. Over 85mm 

long 

1. Spacer block 

Summary of Contents for M200

Page 1: ...1 ENGLISH Original instructions INSTRUCTION MANUAL DOUBLE INSULATION IMPORTANT Read Before Using Portable Cut Off M200 003979 ...

Page 2: ...NG When using electric tools basic safety precautions including the following should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before operating this product and save these instructions For safe operations 1 Keep work area clean Cluttered areas and benches invite injuries 2 Consider work area environment Do not expose power tools to...

Page 3: ...ch does not turn it on and off 21 Warning The use of any accessory or attachment other than those recommended in this instruction manual or the catalog may present a risk of personal injury 22 Have your tool repaired by a qualified person This electric tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts othe...

Page 4: ...then push in the lock button To stop the tool from the locked position pull the switch trigger fully then release it For tool with lock off button To prevent the switch trigger from being accidentally pulled a lock off button is provided To start the tool depress the lock off button and pull the switch trigger Release the switch trigger to stop CAUTION When not using the tool remove the lock off b...

Page 5: ...unterclockwise Then remove the hex bolt outer flange and wheel Note Do not remove the inner flange ring and O ring To install the wheel follow the removal procedures in reverse 1 2 3 4 5 6 7 003762 CAUTION Be sure to tighten the hex bolt securely Insufficient tightening of the hex bolt may result in severe injury Use the socket wrench provided to help assure proper tightening Always use only the p...

Page 6: ... and wait until the wheel attains full speed before lowering gently into the cut When the wheel contacts the workpiece gradually bear down on the handle to perform the cut When the cut is completed switch off the tool and WAIT UNTIL THE WHEEL HAS COME TO A COMPLETE STOP before returning the handle to the fully elevated position CAUTION Proper handle pressure during cutting and maximum cutting effi...

Page 7: ... deformation or cracks may result Replacing carbon brushes 1 001145 Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes inser...

Page 8: ...8 Makita Corporation Anjo Aichi Japan www makita com 884581A0 ...

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