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The original spacing or interval between the vise and the 
guide  plate  is  0  -  170  mm.  If  your  work  requires  wider 
spacing  or  interval,  proceed  as  follows  to  change  the 
spacing or interval. 
Remove the two hex bolts which secure the guide plate. 
Move the guide plate as shown in the figure and secure 
it using the hex bolts. The following interval settings are 
possible: 
35 - 205 mm 
70 - 240 mm 

 

CAUTION: 

• 

Remember  that  narrow  workpieces  may  not  be 
secured safely  when using the two, wider interval 
settings. 

 

Setting for desired cutting angle 

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To  change  the  cutting  angle,  loosen  the  two  hex  bolts 
which secure the guide plate. Move the guide plate to the 
desired angle (0° - 45°) and tighten the hex bolts securely. 

 

CAUTION: 

• 

Never perform right miter cuts when the guide plate 
is set at the 35 - 205 mm or 70 - 240 mm position. 

 

ASSEMBLY 

 

CAUTION: 

• 

Always  be  sure  that  the  tool  is  switched  off  and 
unplugged before carrying out any work on the tool. 

 

Removing or installing cut-off wheel 
(Accessory) 

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To remove the wheel, raise the wheel guard. Press the 
shaft lock so that the wheel cannot revolve and use the 
socket  wrench  to  loosen  the  hex  bolt  by  turning  it 
counterclockwise.  Then  remove  the  hex  bolt,  outer 
flange and wheel. (Note: Do not remove the inner flange, 
ring and O-ring.) 
To  install  the  wheel,  follow  the  removal  procedures  in 
reverse. 

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CAUTION: 

• 

Be sure to tighten the hex bolt securely. Insufficient 
tightening of the hex bolt may result in severe injury. 
Use  the  socket  wrench  provided  to  help  assure 
proper tightening. 

• 

Always use only the proper inner and outer flanges 
which are provided with this tool. 

• 

Always  lower  the  wheel  guard  after  replacing  the 
wheel. 

 

Securing workpiece 

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By  turning  the  vise  handle  counterclockwise  and  then 
flipping the vise nut to the back, the vise is released from 
the shaft threads and can be moved rapidly in and out. 
To  grip  workpieces,  push  the  vise  handle  until  the  vise 
plate  contacts  the  workpiece.  Flip  the  vise  nut  to  the 
front and then turn the vise handle clockwise to securely 
retain the workpiece. 

 

CAUTION: 

• 

Always  set  the  vise  nut  to  the  front  fully  when 
securing the workpiece. Failure to do so may result 
in insufficient securing of the workpiece. This could 
cause  the  workpiece  to  be  ejected  or  cause  a 
dangerous breakage of the wheel. 

1. Vise plate 
2. Vise nut 
3. Vise handle 

1. O-ring 
2. Inner flange 
3. Ring 
4. Spindle 
5. Cut-off wheel 
6. Outer flange 
7. Hex bolt 

1. Shaft lock 
2. Wheel guard 
3. Socket wrench

1. Socket wrench
2. Guide plate 
3. Hex bolts 

Summary of Contents for M200

Page 1: ...1 ENGLISH Original instructions INSTRUCTION MANUAL DOUBLE INSULATION IMPORTANT Read Before Using Portable Cut Off M200 003979 ...

Page 2: ...NG When using electric tools basic safety precautions including the following should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before operating this product and save these instructions For safe operations 1 Keep work area clean Cluttered areas and benches invite injuries 2 Consider work area environment Do not expose power tools to...

Page 3: ...ch does not turn it on and off 21 Warning The use of any accessory or attachment other than those recommended in this instruction manual or the catalog may present a risk of personal injury 22 Have your tool repaired by a qualified person This electric tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts othe...

Page 4: ...then push in the lock button To stop the tool from the locked position pull the switch trigger fully then release it For tool with lock off button To prevent the switch trigger from being accidentally pulled a lock off button is provided To start the tool depress the lock off button and pull the switch trigger Release the switch trigger to stop CAUTION When not using the tool remove the lock off b...

Page 5: ...unterclockwise Then remove the hex bolt outer flange and wheel Note Do not remove the inner flange ring and O ring To install the wheel follow the removal procedures in reverse 1 2 3 4 5 6 7 003762 CAUTION Be sure to tighten the hex bolt securely Insufficient tightening of the hex bolt may result in severe injury Use the socket wrench provided to help assure proper tightening Always use only the p...

Page 6: ... and wait until the wheel attains full speed before lowering gently into the cut When the wheel contacts the workpiece gradually bear down on the handle to perform the cut When the cut is completed switch off the tool and WAIT UNTIL THE WHEEL HAS COME TO A COMPLETE STOP before returning the handle to the fully elevated position CAUTION Proper handle pressure during cutting and maximum cutting effi...

Page 7: ... deformation or cracks may result Replacing carbon brushes 1 001145 Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon brushes Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes inser...

Page 8: ...8 Makita Corporation Anjo Aichi Japan www makita com 884581A0 ...

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