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[3] DISASSEMBLY/ASSEMBLY

[3] -2. Gear complete

DISASSEMBLING

(4) Remove Ball bearing 6902ZZ by applying 1R132 to the inner ring of Ball bearing 6902ZZ (

Fig. 11

). 

(1) Assemble Ball bearing 6902ZZ to Gear housing (

Fig. 11

).

(2) Assemble Gear complete to the Ball bearing 6902ZZ (

Fig. 10A

)

.

 

(1) Disassemble Housing (R) from Housing (L) and remove Gear housing section from Housing (L) (

Fig. 2, 3, 4.

)

(2) Remove Gear housing from Gear housing cover (

Fig. 5

-6

).

(3) Put Gear housing on 1R258 and remove Gear complete with Arbor press (

Fig. 10 

or

 Fig. 10A)

.  

 

 

Fig. 10

Fig. 10A

1R258

1R281

Push 1R281 by applying it on the shaft

of Gear complete with Arbor press.

Gear 

complete

Ball bearing 

6902ZZ

If only Gear housing is removed

and Ball bearing 6902ZZ remains

in Gear housing, remove the Ball

bearing from Gear housing 

as drawn in 

Fig. 11

.

1R258

1R258

1R281

1R258

Gear 

complete

1R258

1R258

Fig. 11

1R132

1. Set 1R132 to the inner ring of

   Ball bearing 6902ZZ.

Ball bearing 

6902ZZ

1R281

1R258

1R258

Ball bearing 

6902ZZ

1R132

1R132

2. Push 1R281, applying to the claw of

    1R132, with Arbor press.

3. Ball bearing 6902ZZ is removed 

    together with 1R132.

ASSEMBLING

R

epair

 

6

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2

Summary of Contents for JR100D

Page 1: ...ries 1 3 50 2 0 3 300 13 1 2 50 2 Li ion Pipe Battery Capacity mm Cell Voltage V Capacity Ah 14 Energy capacity Wh Strokes per minutes min spm strokes per minute Length of stroke mm Yes Yes Yes No 1 2...

Page 2: ...Gear housing when removing 6902ZZ 1R281 Round Bar for Arbor 7 50 removing Ball bearing 6902ZZ from Gear housing 2 LUBRICATION Fig 1 Item No Description Shoulder pin 5 Whole surface of Pin for smooth t...

Page 3: ...e from Gear housing by unscrewing M4x10 Countersunk head screws from the both side of Gear housing Shoe Model JR102D Model JR102D Model JR100D Model JR100D Shoe Gear housing Gear housing 5a Remove Cla...

Page 4: ...to the Loop side pass Slider guide through Slider 2 Pass Sponge seal through Slider Sponge seal protruded side of Slider guide Loop side Slider Slider 3 When assembling Slider to Gear housing cover fa...

Page 5: ...its small hole for Pin 3 is aligned to the same on Slider automatically 9a Pass Pin 3 through Blade clamp and Slider 10a Assemble Clamper to Blade clamp Do not approach from the Cut portion side of B...

Page 6: ...ve Gear complete with Arbor press Fig 10 or Fig 10A Fig 10 Fig 10A 1R258 1R281 Push 1R281 by applying it on the shaft of Gear complete with Arbor press Gear complete Ball bearing 6902ZZ If only Gear h...

Page 7: ...ong tail into the slit of Blade guide And insert the short tail of the Torsion spring into the hole of Connecting sleeve Connecting sleeve Push pin 2 Insert Compression spring 2 and Push pin into the...

Page 8: ...Shoulder pin 5 assemble Driving sleeve Note Locate this gray portion to Shoulder pin 5 and mount Driving sleeve to Guide sleeve Note These concaves on Connecting sleeve fit to the inner projection of...

Page 9: ...Water pump pliers over a cloth so as not to damage it Turn Driving sleeve 90 degrees while pressing it down Now Protrusions in the Driving sleeve presisely match to Depressions on Connecting sleeve a...

Page 10: ...ever F complete and Switch lever R Or remove Pin 3 before disassembling Switch lever F complete Pin 3 1 Remove Switch lever unit Switch lever F complete and Switch lever R 2 Remove Link and Switch lev...

Page 11: ...DC Motor and Gear housing Fix the Lead wires in these Lead wire holders Do not put Lead wires on this Rib Connector Store the extra portion of Lead wires in this space designated with gray color Rib B...

Page 12: ...wires white black from connector to this place and store them in this place DC Motor Fig D 3 Fig D 4 Wiring to DC Motor Wiring to Terminal Assemble DC Motor to Housing L the Lead wires must be faced t...

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