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Summary of Contents for 113.19761

Page 1: ...t of the base You should record both model and serial number in a safe place for future use CAUTION Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully CRRFTSMRNo IO INCH RADIAL SAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No 63783 Plinted in U S A ...

Page 2: ...lothing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection 22 Wear Safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Also use face ...

Page 3: ...n of saw accidents is caused by use of the wrong type blade dull badly set improperly sharpened cutting tools by gum or resin adhering to cutting tools and by sawblade misalignment out of parallel with the fence Such conditions can cause the material to stick jam stall the saw or KICKBACK at the operator NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE SAW OFF If the sawblade is...

Page 4: ... operator It can occur when the workpiece closes in on the rear outfeed side of the sawblade pinching binds between the fence and the sawblade heel or is grabbed by the sawblade teeth wrong way feed at the outfeed side PINCHING is generally avoided by utilization of the spreader and a sharp sawblade of the correct type for the workpiece being cut HEEL can be avoided by maintaining the sawblade exa...

Page 5: ...ower tool can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANSI Z87 1 shown on Package before commencing power tool operation Safety Goggles are available at Sears retail or catalog stores electrical connections POWER SUPPLY 1 Motor Specifications The A C motor used in this saw is a capacitor start non reversib...

Page 6: ...akers may result if motor is overloaded or if the motor circuit is fused differently from recommendations Overloading can occur if you feed to rapidly or if your saw is misaligned so that the blade heels Do not use a fuse of greater capacity without consulting a qualified electrician Although the motor is designed for operation on the voltage and frequency specified on motor nameplate normal loads...

Page 7: ... RIP SCALE INDICATOR ARM CONTROL LEVER ON OFF SWITCH WITH KEY LOCK NG WHEEL TABLE CLAMP GUARD CLAMP SCREW ELEVATION CRANK CARRIAGE LOCK KNOB LOCK HANDLE ANTIKICKBACK_ SPREADER ADJUSTING WING SCREW MANUAL BRAKE SHAFT ANTIKtCKBACK AND SPREADER ASSEMBLY BEVEL INDEX INDICATOR BEVEL LOCK LEVER 7 ...

Page 8: ...OU ARE WORKING ON THE SAW Your Craftsman 10 inch Radial Saw is shipped complete in one carton Steel Legs is an optional accessory 1 Unpacking and Checking Contents Separate all loose parts from packaging materials and check each item with Table of Loose Parts to make sure all items are accounted for before discarding any packing material If any parts are missing do not attempt to assemble radial s...

Page 9: ...ate The saw must be bolted down Position your saw to slope slightly rearward so when the carriage is installed it will not roll forward due to gravity ATTACH ELEVATION CRANK Be sure setscrew is tightened on flat of shaft I ELEVATE ARM TO ITS MAX HEIGHT Remove shipping block and discard PPING BLOCK ELEVATION CRANK TURIN CLOCKWISE ...

Page 10: ...reventing any excessive strain on bearings and track WARNING REINSTALL CARRIAGE STOP SCREW TO PREVENT CARRIAGE FROM ROLLING OFF ARM Check for looseness of carriage bearings Refer to Adjusting Carriage Bearings in Adjustments to Compensate for Wear Section REMOVE SHIPPING SCREWS AND DISCARD Use of pliers may be necessary VIEW OF UNDERSIDE OF MOTOR SHOWING LOCATION OF TWO SHIPPING SCREWS REMOVE SAW ...

Page 11: ...control lever in index release position as shown Position arm against left st op approximately 50 miter Loosen carriage lock knob and position carriage directly over left hand channel NOTE For safety reasons in accordance with the UL standard stops have been provided to prevent 360 r_tation of the radial arm S ide the arbor wrench handle between end of motor shaft and mounting channel to act as a ...

Page 12: ...ightedge Sight under this straightedge to determine whether the front table board is high or low at its center If the front table is high at center first tighten the center 20 x 1 3 4 inch hold down screw until the table is level then tighten the leveling screw until this screw is snug If table is low at center first tighten the leveling screw until the table is level then tighten the hold down sc...

Page 13: ... two 5 16 18 plated nuts until movement disappears elevation should be smooth and firm 4 Now tighten the 2 20 Gib set screws until no noticeable rotational play exists between Column Tube and Column Support 5 Recheck elevation and re adjust if necessary 8R O T LA Eo JT BOLTS I L T _I STEP THREE SQUARING CROSS CUT TRAVEL CARRIAGE TRAVELS IN A STRAIGHT LINE 1 Index but do not lock arm at 0 miter 2 I...

Page 14: ...s moved along arm in a cross cut manner c Lock arm latch d RETIGHTEN 3 setscrews in arm latch as tight as possible and recheck cross cut travel NOTE This squaring of the cross cut travel will simultaneously set BOTH of the 45 miter index positions HEX L vVRENCH SUPPLIED e Set miter indicator on 0 position as shown 6 7 Position the rip guide fence spacer board and rear table board behind the front ...

Page 15: ...th 1 4 Hex L Wrench Rotate motor while holding square firmly against saw blade and table top d Slightly tighten each of the four screws and recheck Now tighten each screw tight e Reinstall bevel scale and adjust indicator on 0 reading f Loosen carriage lock knob 5 16 18 X I _ PAN HE _D SCREW LOOSEN THESE FOUR SCREWS STEP FIVE SQUARING BLADE TO RIP GUIDE FENCE BLADE HEEL ADJUSTMENT NOTE If alignmen...

Page 16: ...for heel Make sure bevel lock lever is locked 2 Position square perpendicular to fence and between blade and table as shown lower arm Do not allow the square to rest against a set out tooth it must rest flat against the blade side BEVEL LOCK _ LEVER I I I I 3 4 If the saw blade is parallel with the table top no visible gap appears between the saw blade and square no adjustment is required If there...

Page 17: ...saw blade between the motor and the fence Lock the yoke by tightening the yoke clamp handle FENCE REAR TABLE FRONT TABLE e Position carriage until the edge of the blade when spun by hand just touches the front face of the fence The rip scale indicator on the left hand side of radial arm should now read 0 inches on upper portion of the blade In Rip scale If not loosen screws and shift the indicator...

Page 18: ...Adjust the spreader as follows a Loosen the antikickback spreader adjusting wing screw and with the tab position the antikickback and spreader assembly near the bottom of the blade and tighten ANTIKICKBACK SPREADER ADJUSTING WING SCREW _ARDC_ OUTSIDE_ A _ ko_ _ O _ViEW _ __e SPREASCR EW ANTIKICKBACK PAWLS FENCE LOCATIONS Position A is used for most cutoff and narrow ripping operations Position B i...

Page 19: ...e used in basic set ups and operating procedures You should become familiar with these diagrams and the operating instructions that follow before operating your saw MITER INDICATOR 2 5 ARM CONTROL LEVER BEVEL INDEX LEVER RIP SCALE INDICATOR 6 ON OFF SWITCH WITH KEY ARM LOCK JSTING WHEEL TABLE CLAMP L YOKE PIVOT RIPPING PO_ ER SWITCH KEY o GUARD CLAMP SCREW ELEVATION CRANK ANTIKICKBACK SPREADER ADJ...

Page 20: ...dle b A swivel latch lever automatically indexes the yoke at each 90 position Pull the spring loaded swivel latch lever forward to release this pin c The yoke clamp handle locks the yoke to the carriage in any position Pull the handle forward to release the yoke push the handle rearward to secure the yoke Carriage Lock a The carriage lock knob is rotated clockwise to lock the carriage on the radia...

Page 21: ...of control of workpiece 2 The antikickback and spreader assembly is used during ripping operations and is adjustable to accommodate the thickness of the board being ripped A wing screw in the guard secures the assembly These adjustments are necessary Antikickback to stop a kickback if generated Spreader to prevent kerf from closing in on sawblade and possible kickback to prevent wrong way feed Wro...

Page 22: ... keep it sharp 7 When making a four sided frame a The two side pieces must be exactly the same length b The top and bottom pieces must be exactly the same length c Always place the same edge of the workpiece against the fence turn the workpiece end for end for the successive cuts and mark a pencil line on the table for gauging the required length I THIS EDGE OF BOARD AGAINST FENCE FOR ALL CUTS FEN...

Page 23: ...r It is dangerous if the blade has been pulled too far out beyond the piece being cut When it is returned it can pick up the right hand piece and throw it over the fence 11 For operations No 3 and No 4 observe additional instructions under paragraph Operating Controls Blade Angle OPERATION No 1 CROSSCUT Crosscutting is the process of sawing the workpiece by pulling the saw blade through it and usi...

Page 24: ...ing is the process of sawing at 90 square across the board with the saw blade set at an angle other than 90 to the saw table The radial arm and yoke are indexed at 0 and locked but the bevel is set to the desired angle of cut The board is held firmly against the fence and the carriage pulled forward along the radial arm to produce the cut The carriage should be returned to full rearward position a...

Page 25: ...4 x 3 4 x 4 inch block to one edge of pusher board to be used as a grip The pusher board should be fed into the blade behind the stock being ripped until the stock is clear of the rear of the blade not more than 8 inches so as not to strike antikickback pawls and then pulled back with use of the grip 1 2 8 Hands must be kept well away from saw blade 9 Saw blade MUST be parallel to fence to minimiz...

Page 26: ...her in ripping or out ripping as described above except the saw blade is tilted out of perpendicular to the saw table surface The radial arm is indexed at 00 and locked the bevel is set to the desired bevel angle and the yoke is positioned for in ripping saw blade at rear or out ripping saw blade at front as required All requirements and observations applicable to normal ripping operations also ap...

Page 27: ...y to the rear or strike the yoke before locking the handle must be adjusted as follows 2 Remove carriage stop screw and Iockwasher with a 1 4 inch hex L wrench 3 Grasp the carriage assembly move it carefully off the end of radial arm holding it parallel to the radial arm until all carriage bearings are free of their tracks 4 Rest the motor and carriage assembly on saw work table and re install car...

Page 28: ...nce To test for looseness between bearings and tracks on radial arm perform the following steps 1 Remove left hand carriage cover 2 Push the carriage to its full most rearward position 3 Finger hold front carriage bearing as shown and apply as much force as possible and at the same time pull carriage forward If you can stop the bearing from turning it will require adjusting 4 Check rear bearing in...

Page 29: ...Unlocked position with the column tube supports and gibs adjusted properly eliminating all play in this area A slight side to side movement is noticeable at the front of the arm Index pin not fully seated in Index Ring To make an adjustment to the arm Index rod the following steps must be taken 1 Removing Arm Trim Shroud a Remove miter indicator Snap fit b Remove miter scale by removing two 10 Pan...

Page 30: ...1111jii I r I I I I I I LIIJI OR LIKE THIS 45 MITER g Sawdust between Work Piece and Fence Keep Front Work Table Clean h Rip Fence Not Straight Replace Fence 2 SAW CUTS AT ANGLE NOT 90 TO TABLE TOP a Table support channels not properly leveled Refer to Step One under Alignment Procedure Section b Blade not square to work table top Refer to Step Four in Alignment Procedure Section 3 BLADE ANGLE BEV...

Page 31: ... a Dirty tracks Clean Tracks b Bad Bearing Replace Bearing c Worn Tracks Replace Tracks 9 CLAMPING FORCE NOT SUFFICIENT AT MITER ANGLES OTHER THAN 45 a Arm Control Lever requires Adjustment Refer to Arm Lock Adjusting Wheel in Adjustments to Compensate for Wear Section 10 CLAMPING FORCE NOT SUFFICIENT AT BEVEL ANGLES OTHER THAN 45 a Bevel Lock Lever Requires adjusting Refer to Adjusting Bevel Lock...

Page 32: ...it too long General overloading of power company s facilities In many sections of the country demand for electrical power exceeds the capacity of existing generating and distribution systems 1 Excessive feed rate when crosscutting or ripping 2 Improper cooling Air circulation restricted through motor due to sawdust etc 3 Saw blade has heel 1 Low Voltage will not trip starting switch 2 Blade teeth ...

Page 33: ...t it from getting on the ball bearings or races A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support CAUTION Excessive oil at any location will attract airborne dust particles and sawdust I recommended accessories ITEM CAT NO Stand 9 22205 Steel Legs 9 22238 Casters 9 2220 8 Key Chuck 9 2980 Molding Head Guard 7 inch 9 2...

Page 34: ...36 35 6 1 I 37 38 21 22 8 m 3O Figure 1 4 23 26 44 45 I 43 _ ...

Page 35: ...embly See Fig 2 Screw Pan Hd 1 4 20 x 1 3 4 Table Rear Fence Rip Table Front Screw Set SI Cup 1 4 20 x 1 Washer 17 64 x 5 8 x 1 32 Screw Pan Hd 1 4 20 x 1 Key Part No No Description 26 37384 27 37530 28 STD 551125 29 STD 541025 30 STD 541431 31 STD 551031 32 63536 33 34 STD 541437 35 63666 36 STD 601103 37 63467 38 60342 39 40 63258 41 30505 42 63683 43 63682 44 63062 45 3540 46 63769 63723 63724 ...

Page 36: ...28 11 281 I PARTS LIST FOR CRAFTSMAN 10 INCH RADIAL SAW MODEL NUMBER 113 19761 41 42 28 31 29 30 30 35 36 4 6 43 44 46 38 48 51 uJJl 0 Figure 2 61 40 54 52 53 ...

Page 37: ...5 36 37 38 39 40 41 42 43 44 45 46 47 48 49 5O 51 52 53 54 55 56 57 58 59 60 61 STD 541411 STD 551037 63652 63651 63469 30613 STD 600803 9421623 STD 551131 Nut Lock 3 8 16 Washer 380 x 47 64 x 1 16 Cam Motor Stud Motor Bushing Rubber Clamp Cord Screw Type T Pan Hd 8 32 x 5 16 Screw Hex Soc Cap 5 16 18 x 7 8 Lockwasher 5 16 63710 63648 63643 63644 60333 63713 63714 63645 163608 63649 63650 63712 60...

Page 38: ...r 3 30 31 49 k _ zi _ _ 8 39 33 _ L _ 48 46 45 ...

Page 39: ...gh Strength Support L H Shaft Assembly Elevating Washer Thrust 502 x 927 x 031 Bearing Washer 1 2 x 7 8 x 010 As Required Gear Bevel Key Part No No Description 25 STD541450 26 STD 580014 27 63619 28 STD 541031 29 STD 541431 30 STD 581037 31 63618 32 63617 33 60080 34 STD 581050 35 63616 36 STD541025 37 STD 551125 38 63622 39 63435 40 STD 551012 41 STD 522505 42 STD 502503 43 63434 44 63621 45 6367...

Page 40: ...Square Neck 1 4 20 x 1 2 Pin Lever Nut Push 1 4 Pin Standard Hardware Item May be Purchased Locally If this part is removed discard and replace with a new Push Nut 40 Key Part No No 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 63636 63667 STD 601103 STD 551210 63639 448437 63715 60256 STD 600803 63664 63663 63624 63640 60225 37818 60208 60128 63773 63768 STD 376112 63767 63467...

Page 41: ...Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Type T Pan Hd 10 32 x 3 8 Screw Wing 5 16 18 x 1 2 Nut Hex 5 16 18 Key Part No No Description 9 10 11 12 13 14 15 16 17 63271 STD 582043 63270 63269 63539 STD 541008 STD 551208 63538 STD 510805 Pawl Anti Kickback Ring Retaining 7 16 Spreader Bearing Screw Guard Clamp Nut Hex 8 32 Lockwasher External Tooth No 8 Clamp Guard Screw Pan ...

Page 42: ...NOTES 42 ...

Page 43: ...NOTES ...

Page 44: ...h radial saw will be found on a label attached to your saw at the front of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 19761 NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically tra...

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