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[3] DISASSEMBLY/ASSEMBLY

[3] -6. Helical Gear, Ball Bearing 6003DDW  

Fig. 12

Fig. 13

Fig. 11

DISASSEMBLING

1. Separate Bearing box from Spindle and Helical gear

    using arbor press as drawn below.

Spindle

Bearing box

(2) Remove Spindle from Helical gear as described in 

Fig. 12

.

(3) In the step of 

Fig. 11

, Ball bearing 6003DDW still remains in Bearing box.

     This Ball bearing can be removed as described in 

Fig. 13

.

Ball bearing

607ZZ

1. Put Helical gear section onto 1R217,  

    then put 1R032 onto Spindle as drawn below.

2. Push Spindle down

    a little by giving

    impact to 1R032

    using arbor press.

3. Apply 1R280 to Spindle.

    Spindle can be removed by pushing 

   1R280 down using arbor press.

2. Remove Ball bearing 607ZZ with 1R269.

*Helical gear

* Helical gear 40 for HS6100, HS6101

* Helical gear 43 for HS7100, HS7101

* Helical gear 40 for HS6100, HS6101

* Helical gear 43 for HS7100, HS7101

Ball bearing

607ZZ

 1R269

1R032

*Helical gear

1R217

1R340

Bearing retainer

23-36

Bearing retainer

23-36

Bearing box

Clamp Bearing box in vise.  Engage 1R340 with Bearing retainer 23-36, then remove the Bearing retainer from

Bearing box by turning 1R340 clockwise. Ball bearing 6003DDW can now be removed from Bearing box.

Ball bearing 

6003DDW

Spindle

1R280

(1) Remove Safety cover, then remove Bearing box from Blade case. (

Fig. 8

)

      Then separate Helical gear together with Spindle from Bearing box as described in 

Fig. 11

.

Bearing box

Summary of Contents for HS6100

Page 1: ...6 Other countries 2 5 8 2 No load speed rpm min Max cutting capacity mm Weight according to EPTA Procedure 2003 01 1 kg lbs Power supply cord m ft 0 degree 45 degrees Double insulation Protection aga...

Page 2: ...ccuracy of 45 degrees 1R208 90 degree set square Adjusting accuracy of 90 degrees 1R217 Ring 22 Supporting Helical gear when removing Spindle 1R228 1 4 Hex shank bit for M4 Disassembling assembling Re...

Page 3: ...ve saw blade Then remove both Rear angular guide section and Angular guide section from Base Base can now be replaced Fig 2 Lever 45 M6x20 Hex bolt Flat washer 6 M6x8 Hex socket set screw M6x8 Hex soc...

Page 4: ...hen secure Lock lever with Stop ring E 6 6 Make sure that 1 When Guide rule is clamped Lock lever stops in the same position as you set in the step 4 2 With Guide rule removed Lock lever returns to it...

Page 5: ...unscrewing M4x8 Pan head screw 2 From M6x18 Hex bolt remove Lever 70 M6 Hex nut Flat washer 6 and Sleeve 6 3 Fix M4 7 Hex lock nut with Wrench 7 then remove M4x20 Hex bolt with 1R288 4 Depth guide and...

Page 6: ...x18 Hex bolt must be mounted to Blade case so that the concave surface of the bolt head faces M5x8 Hex socket set screw M6x18 Hex bolt Base Blade case M4x8 Pan head screw 2 M4x8 Pan head screw must be...

Page 7: ...moved 5 Disassemble Angular guide M5 8 Hex lock nut Angular guide ASSEMBLING Note 1 E 8 Bow stop ring must be mounted as shown on the left in Fig 2A 2 Adjust Lever 45 as shown on the right in Fig 2A 1...

Page 8: ...off Motor housing in this step put it back into Bearing box of Motor housing Carbon brush Brush holder cap Brush holder cap Compression spring 7 Armature Shaft lock 2 Remove both Angular guide section...

Page 9: ...se by sliding it in the direction of the arrow tab Blade cover Blade case ASSEMBLING 1 Mount Bearing box on Blade case See the right illustration in Fig 8 2 Mount Tension spring 4 on Blade case and Sa...

Page 10: ...1R280 to Spindle Spindle can be removed by pushing 1R280 down using arbor press 2 Remove Ball bearing 607ZZ with 1R269 Helical gear Helical gear 40 for HS6100 HS6101 Helical gear 43 for HS7100 HS7101...

Page 11: ...to the unplugged machine and set to the cutting depth to maximum 2 Adjust the angle of saw blade to Base as described in Fig 15 Adjustment to 45 degrees 1 Set the cutting depth of the machine to maxim...

Page 12: ...allel adjustment of Base to saw blade as described in Fig 16 1 Unlock Base from Blade case at the Cord guard side by loosening M5x8 Hex socket set screw a little 2 Open Safety cover fully 3 Move the C...

Page 13: ...or Field viewed from Blade case side Noise suppressor is not used for some countries Fig D 1 This Lead wire is white for some countries instead of blue This Lead wire is black for some countries inste...

Page 14: ...Be careful not to put Lead wire blue or white of Power supply cord on Noise suppressor after connecting it to Terminal block Be careful not to put Lead wires on the boss and ribs A B C D Field lead wi...

Page 15: ...holder R Brush holder F This Lead wire is white for some countries instead of blue This Lead wire is black for some countries instead of brown This Lead wire is blue for some countries instead of red...

Page 16: ...ul not to put Lead wires on the boss and ribs A B C D Field lead wires must be tight in Motor housing Strain relief Terminal block Set Terminal block in Handle section with each terminal positioned as...

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