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P 5 /14

Fig. 8

Fig. 9

(6) Remove Fan 76 as described below;
      Holding Fan by hand, turn M6 Hex. nut located under
      Fan 76 counterclockwise with an M10 hex socket attached
      to Makita impact driver.
     Caution: Be sure to wear gloves when you hold Fan 76
                     on removing M6 Hex. nut, or Fan 76 could
                     injure your hand.

(5) Separate Rear cover from Motor housing by removing
      four M4x18 Tapping screws as in Fig. 8.

(8) Remove Ball bearing 6201LLU and Sleeve 12 from Armature assembly at the same time using Bearing
      extractor (1R269).

(9) Remove Ball bearing 608DDW and Insulation washer from Armature assembly at the same time using Bearing
      extractor (1R269).

(1) After setting Flat washer 12 in place, press-fit Ball bearing 6201LLU to the drive-end of armature shaft using
     Bearing setting plate 12.2 (1R034) and arbor press. (Fig. 9)

(7) Armature assembly can be separated from Motor housing complete by removing four 5x25 Tapping screws that
      fasten Crank housing to Motor housing complete.
      Armature assembly will be removed from Motor housing complete together with Crank housing. So remove 
      Armature assembly from the Crank housing by knocking on the end of Crank housing with wooden or plastic
      hammer. 

     Note: Don't forget to set Flat washer 12.

Rear cover

Motor housing

4x18 tapping screw
(4 pcs.)

ø

12.2mm

(1/2")

Bearing Setting

 Plate 12.2

(1R034)

Bearing Setting

 Plate 12.2

(1R034)

<6>-2. Reassembling Armature Assembly

Ball bearing 6201LLU

Flat washer 12

Ram of arbor press

Table of arbor press

(2) Gently press-fit Sleeve 12 to the drive-end of armature shaft using Bearing setting plate 12.2 (1R034) and arbor
      press. (Fig. 9)

(3) Gently press-fit Insulation washer and Ball bearing 608DDW to the commutator end of armature shaft
       using Bearing setting plate (1R034). (Fig. 10)

Fig. 10

Ball bearing 608DDW

Insulation washer: The end with smaller periphery
                               must face the direction of Ball
                               bearing 608DDW as illustrated.

(4) And then fix Armature assembly to Crank housing.
      Do the reverse of the procedure described in "Disassembling Armature Assembly" in page 4 to 5.

Sleeve 12

Summary of Contents for HM0860C

Page 1: ...hown may differ from country to country P 1 14 Dimensions mm Width W Height H Length L 223 8 3 4 99 3 7 8 454 17 7 8 Blows per min bpm min Protection from electric shock Net weight Kg lbs Cord length...

Page 2: ...Brush holder cover 1 3 up to 1 8 N m Switch box 1 3 up to 1 8 N m Crank housing cover M5x25 Hex socket head bolt 4 9 up to 7 4 N m Barrel M6x30 Hex socket head bolt 7 8 up to 12 0 N m Fan M6 Hex nut...

Page 3: ...Ring spring 25 from tool holder using Retaining ring pliers ST 2N 1R003 And then remove Flat washer 28 Urethane ring 28 and Chuck ring from Tool holder 4 Remove two Tool retainers from Tool holder by...

Page 4: ...k ring to Change ring as in Fig 5 so that the depressions of Lock ring can face the direction of bit side 2 Put Steel ball 4 8 4 pcs in the four grooves of Tool holder and depressions of Lock ring Not...

Page 5: ...fasten Crank housing to Motor housing complete Armature assembly will be removed from Motor housing complete together with Crank housing So remove Armature assembly from the Crank housing by knocking...

Page 6: ...per round bar as illustrated in Fig 11 1 Put Impact bolt into Tool holder Be sure to place Impact bolt as illustrated in Fig 12 because it is not reversible when assembled to Tool holder 2 Set Flat wa...

Page 7: ...g complete Crank housing cover side of Crank housing complete Bearing setting plate table of arbor press Fluoride ring 28 can be removed from Impact bolt using slotted driver When installing Fluoride...

Page 8: ...003 Fig 17 4 Remove Compression spring 37 and Ring 36 by removing Ring spring 34 from Cylinder using Retaining ring S pliers 1R003 Fig 18 M6x30 hex socket head bolts Crank housing complete Barrel Fig...

Page 9: ...etal portion Plastic portion Rubber ring 20 Cup washer 23 Guide ring Cylinder Bit side Crank housing side Bit side Crank housing side Bit side Crank housing side 3 Insert the assembled Cylinder sectio...

Page 10: ...out and remove Pin 28 from Piston 1 Insert Pin 28 into Piston and Connecting rod and then set O ring 26 onto the groove of Piston Fig 24 Fig 25 M5x20 pan head screws 4 pcs Crank cap Bit side Bit side...

Page 11: ...ote Take care not to lose Leaf spring in the Switch box 3 Remove Switch from Switch box 2 Install Switch box with Switch into Switch lever in Handle Note Do this step while moving Switch lever to righ...

Page 12: ...lead holder of Motor housing as Fig 33 Handle Motor housing Motor housing Brush holders Pass the lead wire red for connecting with Brush holder between bosses and wall of Motor housing as Fig 32 Lead...

Page 13: ...of Controller for 220 240V white for 115 127V Lead wire black of controller Clamping lead wires of Field Terminal for carbon brush detection Controller Connector Terminal block Power supply cord Pick...

Page 14: ...inting upwards as Fig 34 This will allow the old grease coming down to the Crank housing 3 Wipe up the old grease gathered in Crank housing with cloth 4 Put the fresh grease into the Crank housing and...

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