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[3] DISASSEMBLY/ASSEMBLY
[3]-2. Large spiral bevel gear, Ball bearing 6203DDW, Ball bearing 6000LLB

DISASSEMBLING

1R269

Remove Bearing box from Gear 
housing complete.

Remove Ball bearing 6000LLB
with 1R269.

Remove Spindle ass’y by pressing with Arbor press.
Ball bearing 6203DDW in Bearing box has a damage in this step.

Do not reuse Ball bearing 6203DDW after removal of Spindle ass’y.

Ball bearing 
6000LLB

M6x22 Hex socket
head bolt (4pcs.)

Ring spring 11

1R004

Spindle ass’y

Bearing box

Turn table of Arbor press

Turn Table of Arbor Press

Bearing 
retainer 50

Slotted screwdriver

Enlarging the clearance of Ring spring 11
with 1R004, lift up the opposite side 
with slotted screwdriver.  
Ring spring 11 can be removed.

Fig. 10

Fig. 11R

Correct setting

The following wrong settings causes deforming.

Fig. 11F

Fig. 12

Large spiral bevel gear

Bearing box

M5x16 Pan head
screw (3pcs.)

Remove Bearing retainer 50 by 
unscrewing three M5x16 Pan 
head screw.

(1) Large spiral bevel gear can be disassembled as illustrated in Figs. 10,  11R and 12.

Ball bearing 
6203DDW

The brim portion of Bearing
box is received with Turn table
of arbor press.

Labyrinth ring portion of Spindle
ass’y is received with Turn table
of arbor press.

Receive the cylindrical portion
of Bearing box with Turn table
of arbor press.

Cylindrical portion

Summary of Contents for GA7020R

Page 1: ...2 Vibration absorbing side grip Toolless quick adjustable wheel cover Toolless lock nut Dust cover attachment Plastic carrying case GA7020R Accessories for 180mm angle grinder GA9020R Accessories for...

Page 2: ...ring setting tool B Item No Apply the following lubricant to protect parts and product from unusual abrasion Description Portion to lubricate Amount Lubricant 5 Gear housing complete Gear room 5 not g...

Page 3: ...r Small spiral bevel gear Armature Fig 2 Fig 3 Remove Retaining ring R 42 with 1R005 then remove Flat washer 20 Fig 4 Fig 5 Retaining ring R 42 Flat washer 20 Ball bearing 6301DDW M8 Hex nut Small spi...

Page 4: ...1R269 Ball bearing 6301DDW Ball bearing 6200DDW Small spiral bevel gear Felt ring 18 V block Felt top portion Steel cup portion 1R252 Cross section of the bottom of the bearing room 1R252 Rubber ring...

Page 5: ...l off Armature Retaining ring INT R 42 Flat washer 20 Make sure that Rubber ring 38 is set in place Refer to Fig 7 Putting Flat washer 20 on Ball bearing 6301DDW secure them with Retaining ring INT R...

Page 6: ...retainer 50 Slotted screwdriver Enlarging the clearance of Ring spring 11 with 1R004 lift up the opposite side with slotted screwdriver Ring spring 11 can be removed Fig 10 Fig 11R Correct setting The...

Page 7: ...g 6203DDW and Spindle as illustrated in Fig 14 2 Assemble large spiral bevel gear to Spindle as illustrated in Fig 15 Bearing retainer 50 M5x16 Pan head screw 3pcs Fig 13A Fig 13B Fig 14 If it is diff...

Page 8: ...Pin cap while paying attention that Pin cap would not be slung by Compression spring 12 Shoulder pin 5 Pin cap Note Do not reuse Pin cap Removal of Shoulder pin 5 damages the inside surface of Pin cap...

Page 9: ...de Bumper side White Color index of lead wires sheath Black Red Motor housing viewed from Commutator side Fix Field lead wire white with these Lead wire holders Fix Field lead wires black white with t...

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