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1R165

Large spiral bevel gear

 

7

9

R

epair

[3] DISASSEMBLY/ASSEMBLY
[3]-2. Large spiral bevel gear, Ball bearing 6203DDW, Ball bearing 6000LLB (cont.)

DISASSEMBLING

ASSEMBLING

Assemble new Ball 
bearing 6203DDW.

Assemble Bearing 
retainer.

Assemble Spindle ass’y.

Receive not only the brim portion 
but also the cylindrical portion of
Bearing box with Turn table of Arbor
press when assembling Spindle ass’y.

(2) Ball bearing 6203DDW can be disassembled as illustrated in Fig. 13A, or Fig. 13B.

(1) Assemble Ball bearing 6203DDW and Spindle as illustrated in Fig. 14.

(2) Assemble large spiral bevel gear to Spindle as illustrated in Fig.15.

Bearing 
retainer 50

M5x16 Pan head
screw (3pcs.)

Fig. 13A

Fig. 13B

Fig. 14

If it is difficult to remove as illustrated
in Fig. 13A, remove Ball bearing 
6203DDW with the appropriate 
diameter round bar and Arbor press. 

Remove Ball bearing 6203DDW by striking Bearing box
against Work table.

Ball bearing 
6203DDW

Bearing box

Round bar 

Ball bearing 6203DDW

Brim 

Cylindrical portion of
Bearing box

Spindle
ass’y

Putting Large spiral bevel gear on 1R165, press Spindle into 
Arbor hole of Large spiral bevel gear with Arbor press.

Fig.15

(3) Assemble Ring spring 11 and Ball bearing 6000LLB. (Fig. 10) 

Summary of Contents for GA7020R

Page 1: ...2 Vibration absorbing side grip Toolless quick adjustable wheel cover Toolless lock nut Dust cover attachment Plastic carrying case GA7020R Accessories for 180mm angle grinder GA9020R Accessories for...

Page 2: ...ring setting tool B Item No Apply the following lubricant to protect parts and product from unusual abrasion Description Portion to lubricate Amount Lubricant 5 Gear housing complete Gear room 5 not g...

Page 3: ...r Small spiral bevel gear Armature Fig 2 Fig 3 Remove Retaining ring R 42 with 1R005 then remove Flat washer 20 Fig 4 Fig 5 Retaining ring R 42 Flat washer 20 Ball bearing 6301DDW M8 Hex nut Small spi...

Page 4: ...1R269 Ball bearing 6301DDW Ball bearing 6200DDW Small spiral bevel gear Felt ring 18 V block Felt top portion Steel cup portion 1R252 Cross section of the bottom of the bearing room 1R252 Rubber ring...

Page 5: ...l off Armature Retaining ring INT R 42 Flat washer 20 Make sure that Rubber ring 38 is set in place Refer to Fig 7 Putting Flat washer 20 on Ball bearing 6301DDW secure them with Retaining ring INT R...

Page 6: ...retainer 50 Slotted screwdriver Enlarging the clearance of Ring spring 11 with 1R004 lift up the opposite side with slotted screwdriver Ring spring 11 can be removed Fig 10 Fig 11R Correct setting The...

Page 7: ...g 6203DDW and Spindle as illustrated in Fig 14 2 Assemble large spiral bevel gear to Spindle as illustrated in Fig 15 Bearing retainer 50 M5x16 Pan head screw 3pcs Fig 13A Fig 13B Fig 14 If it is diff...

Page 8: ...Pin cap while paying attention that Pin cap would not be slung by Compression spring 12 Shoulder pin 5 Pin cap Note Do not reuse Pin cap Removal of Shoulder pin 5 damages the inside surface of Pin cap...

Page 9: ...de Bumper side White Color index of lead wires sheath Black Red Motor housing viewed from Commutator side Fix Field lead wire white with these Lead wire holders Fix Field lead wires black white with t...

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