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R

epair

[2] LUBRICATION

Lubricate the parts below in order to protect parts and product from unusual abrasion.
All models: Put approx. 15g of Makita grease SG No.0 in the gear room of Gear housing.
GA5020/ GA6020: Apply Makita Grease SG No.0 to the portions designated with the mark of       .  (Fig. 1)

[3] DISASSEMBLY/ASSEMBLY

[1] NECESSARY REPAIRING TOOLS

[3] -1. Armature, Small spiral bevel gear

*

3

, Ball bearing 6000DDW

DISASSEMBLING

Fig. 2

Pan head screw
M5x18 (4pcs)

Tapping screw
5x25 (4pcs)

1) After removing Carbon brush, separate Gear housing
    together with Armature from Motor housing complete
    by unscrewing four M5x18 Pan head screws. (Fig. 2)
2) Separate Bearing box from  Gear housing by unscrewing
    four 5x25 Tapping screws. (Fig. 2)

CAUTION: Unplug the machine and remove the wheel and the wheel cover from the machine
                     for safety before repair/ maintenance in accordance with the instruction manual! 

Code No.

1R004

Description

Retaining ring pliers ST-2
[1R291 can be used instead of 1R004.]

Removal/installation of Ring spring 11 (GA5010/GA6010)
Removal/installation of Ring spring 7 (GA5020/GA6020)

1R005

Retaining ring pliers RT-2N

Removing Retaining ring R-30

Installation of Large spiral bevel gear*

1

 (GA5010/GA6010)

1R030

Bearing setting pipe 25-17.2

1R036

Bearing setting plate 17.2

Removal/installation of Hex nut M7

Removing Large spiral bevel gear (GA5010/GA6010)

Disassembling Shaft lock section

1R039

Armature holder 41.5 [one set required]

1R258

V block [2pcs required]

1R268

Spring pin extractor M3

1R269

Bearing extractor

Removing Lock sleeve and Lock spring 16

---

Adjustable wrench

Removal/installation of Hex nut M7

---

Wrench 11

Disassembling Shaft lock section

1R350

Ring 60

Use for

Fig. 1

Large spiral bevel gear*

2

Outside surface

Lock spring 16

39

Surface that contacts Large spiral bevel gear*

1

Spindle

49

Item No.

Description

Portion to lubricate

39

49

Bearing box

Motor housing

complete

Gear housing

*2: Different spiral bevel gears are used
      by different models as follows:
      GA5020/ Spiral bevel gear 34B
      GA6020/ Spiral bevel gear 35B

*3: Different spiral bevel gears are used
      by different models as follows:
      GA5010 and GA5020/ Spiral bevel gear 13
      GA6010 and GA6020/ Spiral bevel gear 11

Removing Ball bearing 696ZZ

*1: Different spiral bevel gears are used by different models
      as follows:
      GA5010/ Spiral bevel gear 34A
      GA6010/ Spiral bevel gear 35A

Summary of Contents for GA5010

Page 1: ...No load speed min 1 rpm Diameter Hole diameter Wheel size mm Protection against electric shock Power supply cord m ft Net weight kg lbs GA5010 GA5020 GA6010 GA6020 125 5 150 6 Australia Brazil 2 0 6 6...

Page 2: ...020 GA6020 1R005 Retaining ring pliers RT 2N Removing Retaining ring R 30 Installation of Large spiral bevel gear 1 GA5010 GA6010 1R030 Bearing setting pipe 25 17 2 1R036 Bearing setting plate 17 2 Re...

Page 3: ...1 Lubricate the gear and Armature shaft with spray lubricant 2 Wrap the gear with cloth to protect the gear teeth 3 Using water pump pliers or the like firmly grip the gear wrapped with cloth then tur...

Page 4: ...the end of Gear housing with plastic hammer as illustrated in Fig 9 It is not necessary to remove Carbon brushes 2 Remove Ball bearing 6000ZZ using 1R269 Fig 10 Regarding steps 3 and 4 do the alterna...

Page 5: ...ecurely by hand and pull off Lock sleeve with adjustable wrench while turning it counterclockwise Then remove Lock spring 16 the same way as you removed Lock sleeve Fig 14 Fig 16 Fig 17 Ball bearing i...

Page 6: ...use removed Ring spring 7 if it is not damaged Do not forget to fasten Ring spring 7 securely to Spindle using pliers whether it is removed one or new one Note 2 Do as described in Fig 19 when assembl...

Page 7: ...ig 20 DISASSEMBLING Do the reverse of the disassembling steps Note Do not reinstall removed Pin cap because removal of Shoulder pin 5 damages the inside surface of Pin cap Be sure to remove plastic du...

Page 8: ...al block is not used Fig D 2 Fig D 3 Black Power supply cord Field Switch Power supply cord Terminal block White Orange Yellow Color index of lead wires sheath Black Noise suppressor Wiring diagram 1...

Page 9: ...erminals on the Lead wires connected to Switch in order to prevent them from touching the inside wall of Handle Put Terminal block in this portion Lead wire holder Insulated terminal Insulated termina...

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