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19231 Pompadour 

Sce TC 

TOOLING TECHNICAL INSTRUCTIONS

 

ELECTROHYDRAULIC

 

BATTERY

 

CRIMPING

 

TOOL 

Form. n° : 332

 

Indice : B 

Doc n° : 332 3036

 

Indice : A 

Page : 8/10 

 

 

Archivage : / 

Attention, vous êtes responsable de la maîtrise de ce document si vous « l’enregistrez sous » ou si vous l’imprimez.

 

 

5.4. 

Output force checking and adjustment. 

 
 

 

5.4.1.  Checking. 

 

 It is recommended to check every year or 10000 cycles the output force of the tool to insure the 

quality  of the crimping operation. To do this operation a dynamometer is  required and refer to  its 
instructions for use. 

 The output force must be measured within the recommended tolerance. 

 

 

  

5.4.2.Adjustment

 

This adjustment is only required when the output force is out of the recommended tolerances. 
Normally, this adjustment is not required before 10,000 crimping operations. 
As the adjustment requires specific tools and a partial opening of the tool, it should be carried out 
by a Cegers-Tools approved workshop or by people who have been trained to the tool maintenance. 
 

5.5. 

Emergency manual return procedure. 

 

 

Remove the emergency return system cap (6). 

 

Insert a round tool with a diameter between 4 and 6 mm. 

 

Press to activate the return manually. 

 

This will open a hydraulic valve to enable piston retraction. 

 

 

5.6. 

Choice of return.

 

 

The return can be configured in automatic or manual mode with the CTDiag software. 
Automatic return : The return is activated after the motor stops at the end of the cycle. The return can 
be stopped at any time by pressing one of the two triggers. 
Manual return : The tool stops at the end of the cycle. The return trigger (4) must be used to activate 
the return. 
Caution :  The  tool  must  be  restarted  to  take  the  software  configuration  into  account.  Wait  for  the 
LEDs to turn off, then activate the tool by pressing the On/Off trigger (3). 

 

 
  6. 

 TROUBLESHOOTING. 

 

 

6.1. 

Impossible to fit a die.

 

 

  The tool head is designed to receive C12… die sets designed by CEGERS TOOLS. 

  If the die compliant with one of these standards has no traces of impacts and deformation at the 

sliders, check the housing in the head, the piston and the adapters. 

  If the die is not an original from Cegers-Tools, there is a risk of permanent damage to the sliders 

and early deterioration to the head (See the WARRANTY section). 

 

 

6.2. 

No reaction when powering on. 

 

  Check that the battery is charged (Battery LED green or orange) and that the contacts are perfectly 

clean. 

  If these two checks are positive but the tool is still not working, it should be returned to the factory 

or to an approved workshop (defective motor, electric or electronic component). 

 

Summary of Contents for ESC125

Page 1: ...3036 Indice A Page 1 10 Créé MAJ le 28 01 2020 By Karine LAFON Visa Up dated on 28 01 2020 By Vivien ROQUE Visa Approved on 28 01 2020 By Aurelien BESSE Visa Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez ELECTROHYDRAULIC BATTERY CRIMPING TOOL ESC125 ...

Page 2: ...le return auto or manual USB connection to CTDiag software 1 Battery charge Led 1 Service Led Crimping specifications Matrice C12 Section maxi cuivre 400 mm Section maxi aluminium 300 mm Temps de cycle en sertissage 5 à 8 sec Autonomie en sertissage 100 à 220 cycles avec batterie 4 0Ah Electronic configuration Female micro USB connector Programmable return auto or manual Access to number of cycles...

Page 3: ...m n 332 Indice B Doc n 332 3036 Indice A Page 3 10 Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez Safety informations Hydraulic oil Total Equivis XV32 Crimping head limit life time 15000 cycles Tool service life 40000 cycles ...

Page 4: ...ROHYDRAULIC BATTERY CRIMPING TOOL Form n 332 Indice B Doc n 332 3036 Indice A Page 4 10 Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez 2 DESCRIPTION OF THE TOOL 1 2 3 4 9 10 11 12 5 6 7 8 ...

Page 5: ...ol to oil or solvent projection Even though it is designed for outside use protect it as much as possible from water projection This tool is not insulated for use on or near live line cables Use this tool near live line conductors may lead to electrical shock causing severe injury or death Do not use this tool near live line conductors without adequate protection and control 4 OPERATION INSTRUCTIO...

Page 6: ... cm from the head Never place hands near the moving parts Press the On Off trigger 3 the tool will build pressure until it releases automatically and then stops indicating that the crimping is complete In the case of an automatic return the piston will retract after the motor has stopped Its return can be stopped any time by pressing one of the triggers With the manual return press the return trig...

Page 7: ...at the limit of tolerance Schedule to return the tool to the factory or to an approved workshop Orange blinking light SD Card or GPS fault Return the tool to the factory or an approved workshop Red fixed light Power out of the tolerance Cycle time too long Return the tool to the factory or an approved workshop Red blinking light Temperature out of range If the temperature is too high leave the too...

Page 8: ...is will open a hydraulic valve to enable piston retraction 5 6 Choice of return The return can be configured in automatic or manual mode with the CTDiag software Automatic return The return is activated after the motor stops at the end of the cycle The return can be stopped at any time by pressing one of the two triggers Manual return The tool stops at the end of the cycle The return trigger 4 mus...

Page 9: ...ef valve If the piston remains jammed activate the manual return as described in 5 5 6 7 Crimping is not complete 6 7 1 The relief valve worked Check the die is the recommended one for the connector to be crimped Check the output force adjustment as described in 5 4 6 7 2 The high pressure relief valve do not work Return the tool to workshop for repair and valve adjustment 6 8 Hydraulic fluid leak...

Page 10: ...6 Indice A Page 10 10 Archivage Attention vous êtes responsable de la maîtrise de ce document si vous l enregistrez sous ou si vous l imprimez Connecting Solutions ZA Les Hauts de Chignac 19230 POMPADOUR FRANCE Tél 33 0 5 55 73 89 89 Fax 33 0 5 55 73 32 21 Courriel commercial mecatraction com Site internet www mecatraction com ...

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