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P 1

1

/ 1

6

See 

Figs. 29 and 30 

for the positions of Needle-idle (L) 

 and Needle-high speed (H) . 

After tightening each Needle to the full;

• 

unscrew Needle-idle (L) one and a half turns. 

• 

unscrew Needle-high speed (H) four turns. 

Note

: Adjust the rpm from the above setting positions 

          with 1R070.

Fig. 29

Fig. 30

R

epair

Needle adjustment

Pressure test

General check

[2] DISASSEMBLY/ ASSEMBLY

[2]-10. Air filter, Carburetor, Intermediate flange (cont.)

Fig. 31

Fig. 32

(S)

L

H

(1) Connect 1R127 to Carburetor. (

Fig. 30

)

(2) Push up the air pressure until the pressure gauge indicates 

      0.05 Mpa.

(3) The carburetor is in order if the air pressure can be kept for

     10 seconds.

Note

: If the air pressure drops, check the following conditions.

          

• V

alve-inlet needle: if necessary, Spring, Lever-metering,

             Pin-metering lever, and Plug-welch have to be replaced

             together. (

Fig. 31

)  

          

 

Dirt/ deposits on the top of Valve-inlet needle: clean it. 

          

 Gasket pump and Diaphragm-pump: replace them 

             with the new ones.

• 

Inlet screen should be clean. 

• 

Pulse hole should be clean.

Check around Valve-inlet needle and Lever-metering

Check Diaphragm-pump

Check Diaphragm assembly-metering

Refer to 

Figs. 31

 and 

32

.

Check that the tip of 

Valve-inlet needle is not worn.

Replace it the new one if it looks worn.

Check that Lever-metering is not worn and it is assembled

properly as drawn in 

Fig

30

.

Note

: Low position of Control lever causes;

          

• Insufficient fuel circulation

          • No maximum power

         High position of Control lever causes;

          

• Carburetor flooding

          

• Starting problems

          

• Poor idling

          

• 

Poor acceleration

If necessary, reassemble them properly / replace them with 

the new ones.

• 

When Diaphragm-pump is dented, torn, or creased,

• 

When the valve flaps of Diaphragm-pump are bent,

replace Diaphragm-pump and Gasket-pump with new ones.

• (i) 

When Diaphragm assembly-metering is dented, hardened, 

       or torn,

  (ii) If there is a visible wear on the button of Diaphragm 

        assembly-metering

• 

If Diaphragm assembly-metering lacks elasticity,

replace Diaphragm assembly-metering and Gasket-metering

diaphragm with the new ones.

Connect 1R127

to the fuel nipple.

1R127

Push

Carburetor 

Spring

Plug-welch

Lever-metering

Pin-metering lever

Valve-inlet needle

Inlet screen

Diaphragm-pump

Gasket pump

Gasket-metering 

diaphragm

Diaphragm 

assembly-metering

Pulse hole

Screw-idle adjustment (S)

Needle-idle

L

Needle-high speed

H

Correct

Too high

Too low

 

(Position of Lever-metering)

Summary of Contents for EA3500S

Page 1: ...Mixed gasoline Mixture ratio of 50 1 JASO FC or ISO EGD Specifications Model Type Dry weight kg lbs Speed at no load min 1 rpm Starting system Yes Rapid start Spring assisted recoil starter Decompres...

Page 2: ...g with 1R223 1R254 when removing assembling Hexalobular tapping screw socket head bolt Torque wrench shaft 20 90N m 1R223 Torque wrench shaft 2 6N m 1R254 adjusting a proper gap between Flywheel and I...

Page 3: ...h drum assembly if chain brake works Fig 5 5 Remove Clutch drum assembly Fig 6 1 Check that the following portions of Clutch drum assembly do not have damage wear Fig 5 Inside Chain sprocket portion N...

Page 4: ...l starter section 9 Remove 4 7x16 Hexalobular tapping screw and Flat washer 5 from Starter complete installation side on Hand guard Fig 8 10 Remove Stop ring E 4 from Pin A of Engine housing complete...

Page 5: ...areful to each direction Note Wear gloves for safety Be careful that Muffler stays very hot for a while after running the engine Fig 10 Repair DISASSEMBLING 2 DISASSEMBLY ASSEMBLY 2 4 Muffler section...

Page 6: ...5 to two Clutch shoes Be careful to the hooking direction of Tension springs 5 When one of Tension spring 5 has a damage replace two Tension springs 5 with the new at the same time Do not replace the...

Page 7: ...ce turn the screw counterclockwise until the pin ends are fit into two slits of Oil pump body If this way is difficult push Piston slightly in the direction of Body Note When set Oil pump complete in...

Page 8: ...ng as follows After making the slack of rope between Starter grip and Reel put the slack into the groove of Reel and pull the starter grip lightly Note Be sure to loosen the spring force before the st...

Page 9: ...washers into two seated holes of Cylinder 2 Pretighten Ignition coil in place by tightening two M5x20 Hexalobular socket head bolts through Isolating washers 3 Insert 1R366 between Ignition coil and...

Page 10: ...ke lever 5 5x16 Hexalobular tapping screw 2 pcs Tube 2 5 112 to Fuel nipple Contact spring 3x10 Tapping screw Grounding wire of Cable harness Tube 2 5 72 removed from Carburetor Guide pin of Engine ho...

Page 11: ...ck Diaphragm assembly metering Refer to Figs 31 and 32 Check that the tip of Valve inlet needle is not worn Replace it the new one if it looks worn Check that Lever metering is not worn and it is asse...

Page 12: ...n of Tank assembly 2 Set Catch lever to the hinge position of Tank assembly Fig 36 Note Torsion spring 10 has to be hooked with Throttle lever as drawn in Fig 37 See Fig 34 and the explanation Assembl...

Page 13: ...ant Supply Soap liquid onto the suspicious surface of Fuel leakage during the pressure test After the above steps reverse the disassembling procedure of DISASSEMBLY of 2 11 Tank assembly Pick up Gasol...

Page 14: ...ide Be sure to use New Gasket Fig 11 and New Crank case sealing When replacing Ball bearing 6201 press fit the inner ring portion to Crank shaft using the same size pipe and a block for placing the co...

Page 15: ...be 0 5 mm Is the gap between Flywheel and Ignition coil 0 25 0 3 mm Is the gap even without any contact wear Is there damage to Insulation of High voltage cable or Ignition cable or coils of Igniton...

Page 16: ...onent of Muffler complete and Cooling plate 266605 8 2 M5x16 Hexalobular socket head bolt 8 1 266606 6 1 M5x40 Hexalobular socket head bolt 8 1 Carburetor 266604 0 2 M4x40 Hexalobular socket head bolt...

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