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2

 

CAUTION 

 

Repair the machine in accordance with “Instruction manual” or “Safety instructions”. 

Follow the instructions described below in advance before repairing: 

· 

Wear gloves. 

· 

In order to avoid wrong reassembly, draw or write down where and how the parts are assembled, and what are the parts. 

 It is also recommended to have boxes ready to keep disassembled parts by group. 

· 

Handle the disassembled parts carefully. Clean and wash them properly. 

 

 

 

 

3

 

NECESSARY REPAIRING TOOLS 

 

Code No. 

Description 

Use for 

1R003 

Retaining ring S pliers ST-2N 

removing Ring spring 11 

1R016 

1/4" Hex shank bit M6 

removing Rotor 

1R040 

Armature holder 50 set for use with Vise 

removing / assembling Hammer case complete 

1R045 

Gear extractor (large) 

disassembling Hammer section 

1R212-A 

Tip for retaining ring pliers 

use with 1R003 

1R212-B 

Plate set (with screws) 

1R223 

Torque wrench shaft 20-90N·m 

assembling Hammer case complete 

1R224 

Ratchet head 12.7 

use with 1R223 

1R232 

Pipe 30 

removing Bit sleeve 

1R263 

Bearing extractor 

removing Rotor 

1R288 

Screwdriver magnetizer 

removing Steel balls 

1R402-A 

Digital tester 

diagnosing Controller 

Socket 30-78 

use with 1R223 and Nut spinner handle in order to remove/ 

assemble Hammer case complete 

Socket 32-50 

removing/ assembling Hammer case complete 

Nut spinner handle (Square drive: 12.7 mm) 

removing Hammer case complete 

 

 

 

4

 

LUBRICANT AND ADHESIVE APPLICATION 

 

Apply the following lubricants and adhesives. 

 

 

 

 

 

Lubricant

 

Amount

 

 

Makita grease FA. No.2 

a little 

 

Mixture of Makita Grease FA No.2 (90%) and 

Molybdenum disulfide (10%) 

a little 

 

Fig. 4-1 

 

 

 

 

 

Flat washer 24 

Hole on Anvil 

Contact surface 

with Steel ball 3.5 

Gear portion: 2g 

Surface of Anvil 

Inner groove on 

Hammer 

Drum portion on 

Spindle 

 

 

 

 

 

 

 

 

 

 

 

3 / 19 

Summary of Contents for DTD170

Page 1: ...100 1 100 Max tightening torque 3 N m kgf cm in lbs 175 1 780 1 550 Electric brake Yes Variable speed control by trigger Yes Reverse switch Yes LED job light Yes Weight according to EPTA Procedure 01...

Page 2: ...ing 9 5 2 2 Assembling 9 5 3 Anvil N 11 5 3 1 Disassembling 11 5 3 2 Assembling 11 5 4 Hammer section 12 5 4 1 Disassembling 12 5 4 2 Assembling 13 6 Circuit diagram 14 6 1 How to disassemble Stator 1...

Page 3: ...212 A Tip for retaining ring pliers use with 1R003 1R212 B Plate set with screws 1R223 Torque wrench shaft 20 90N m assembling Hammer case complete 1R224 Ratchet head 12 7 use with 1R223 1R232 Pipe 30...

Page 4: ...ng screws and then remove Housing R Fig 5 1 1 1 1 Remove two Bind PT 3x16 Tapping screws and remove Rear cover Fig 5 1 1 2 2 Mount 1R016 to the machine and fix it with Vise Remove Rotor by prying it o...

Page 5: ...ammer case complete Note To remove Hammer case cover Hammer case complete must be removed from Housing L in advance Fig 5 1 1 5 5 Remove Bumper with a small slotted screwdriver Fig 5 1 1 4 4 Remove Ha...

Page 6: ...2 50 with Vise and two 1R040 and set Bearing box complete to Socket 32 50 Socket 30 78 Nut spinner handle Hammer case complete Fig 5 1 1 9 9 Hammer case complete section can be disassembled as shown b...

Page 7: ...se with 1R224 and Socket 30 78 Fig 5 1 2 2 3 Fix Socket 32 50 with Vise and two 1R040 and set Bearing box complete to Socket 32 50 Projection Thin washer 15 Note Be careful not to lose it Internal gea...

Page 8: ...cover to Hammer case complete as shown below U shape notch Stopper portion Projection Hammer case cover Groove on Bumper Groove on Hammer case cover Fig 5 1 2 7 8 Assemble Housing R to Housing L with...

Page 9: ...tor When handling or storing multiple Rotors be sure to keep a proper distance between Rotors as shown in Fig 5 2 2 1 Because Rotor has strong magnetic force failure to follow this instruction could r...

Page 10: ...projections on Housing L Fig 5 2 2 4 4 Make sure that Stator is properly assembled to Housing L Fig 5 2 2 5 5 Set the convex portion of Switch to the concave portion of F R Change lever Housing L Stat...

Page 11: ...1 2 3 Remove Ring spring 11 while checking the following points Press the top of Bit sleeve with a thumb so as not to pop out Compression spring 13 Expand the end gap of Ring spring 11 with 1R003 1R2...

Page 12: ...rtion with the top of Cam grooving on Spindle by turning 1R045 5 Remove two Steel balls 5 6 with Tweezers or Magnetic screwdriver 6 Turn 1R045 clockwise to release Hammer case section 1R045 Hammer Spi...

Page 13: ...embling Before assembling Steel balls 3 5 check the following points Twenty four Steel balls 3 5 are put in the groove of Hammer as shown below There is a gap equivalent to the size of one Steel ball...

Page 14: ...with lock 187 t 0 8mm Sensor board 1 Remove Sensor board from Stator by removing three PT 2x6 Tapping screws with No 1 Phillips screwdriver 2 Remove three M3x6 Flat head screws with No 1 Phillips scr...

Page 15: ...e complete Boss LED circuit Rib A Rib B F R Change lever Cross section of A Projection of Hammer case complete Hammer case complete Area 1 Area 2 2 Do not put the lead wires of LED circuit on Area 1 a...

Page 16: ...res on Switch Pass the lead wires of Stator and LED circuit between the rib D and rib E Rib E Rib D Switch LED circuit Controller Terminal Do not put any Lead wires on these Ribs Put the controller le...

Page 17: ...ing 10 times F R change lever Switch plate Variable speed control trigger 8 2 Test for recognizing the short circuit of FET Field Effect Transistor on controller Trouble on Controller can be checked w...

Page 18: ...lace Controller LED job light are on Lead wires are broken Check Lead wires or replace them LED circuit is broken Replace LED circuit Switch is broken Replace Switch Yes Yes Switch is broken Replace S...

Page 19: ...ping screw 1 1 1 3 8 2 Rear cover Housing R L Bind PT 3x16 Tapping screw 1 1 1 3 2 3 Controller terminal unit Stator M3x6 Flat head screw 0 4 0 6 3 4 Controller print board Stator PT 2x6 Tapping screw...

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