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P 4 /13

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Base (cont.)

[3] -2. Safety Cover Complete and Bearing Box Section

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epair

1) Do the reverse of the disassembling steps.
2) After assembling Base to the machine, adjust the following portion for smooth adjustment of cut depth:
    A. Pan head screw M5 in the hinge portion of Base
         Must be tightened so that the machine can move along
         Depth guide smoothly without rattling. (Figs. 4 and 5)
    B. Lever 40
         Must be installed so that it can be locked at an angle of
         between 0 and 30 degrees from the centerline towards
         Switch side when the cut depth is set to the maximum.
         (Fig. 6)

1) Remove Blade cover and Rubber sleeve.  (Figs. 2 and 3)
2) By removing Retaining ring WR-26 with 1R291, the following parts can be removed (Fig. 7):
       two Spacers (one on the outside and the other on the inside of Safety cover), Safety cover complete,
       Tension spring 3, Thickness ring
    Note 1: Safety cover complete can be separated from Blade case by unhooking the end of Tension spring 3 from
                 Blade case.
    Note 2: Two Spacers may fall off when Safety cover complete is separated from Blade case.
                 Be careful not to lose them.
3) By unscrewing two M5x16 Countersunk head screws, Bearing box section can be removed by hand. (Fig. 8)
    If cannot be removed by hand, lever off using a pair of 1R263 as illustrated in Fig. 8A.
    Note: It is recommended to use cordless impact driver for removing the screws 

because threadlocker is applied to them.

Fig. 7

Fig. 8

DISASSEMBLING

Retaining ring WR-26

Spacer

Spacer

Thickness ring

Safety cover complete

Countersunk head

screw M5x16

Bearing box section

ASSEMBLING

Fig. 6

Lever 40

Depth guide

Base

centerline of Handle

30 degrees

Tension spring 3

Blade case

Fig. 8A

1R263

1R263

Bearing box section

Summary of Contents for DCS550

Page 1: ...370 Current A No load speed rpm min 1 Battery Cell Energy capacity Wh Charging time min Size of blade mm Max cutting capacities mm Weight according to EPTA Procedure 01 2003 kg lbs Diameter at 0 degre...

Page 2: ...elical gear 23 Sleeve 10 and Ball bearing 6900ZZ from Spindle Removing Bearing box section Assembling Helical gear 35 to Gear shaft Assembling Ball bearing 6900ZZ and Helical gear 15 to Gear shaft Rem...

Page 3: ...Fig 4 Fig 5 1 Remove Blade cover transparent part by unscrewing Tapping screw 4x12 Fig 2 2 Remove Rubber sleeve 6 and Sleeve 4 by unscrewing Tapping screw 4x25 Fig 3 3 Remove the following 5 parts fro...

Page 4: ...n the outside and the other on the inside of Safety cover Safety cover complete Tension spring 3 Thickness ring Note 1 Safety cover complete can be separated from Blade case by unhooking the end of Te...

Page 5: ...sing the end face of Spindle using arbor press 3 Apply 1R281 to the end face of Spindle and press it using arbor press Spindle can now be removed from Bearing box section Important Ball bearing 6900DD...

Page 6: ...te Before assembling Helical gear 23 to Spindle make sure that O ring 26 is installed on Bearing box as illustrated to right in Fig 12 on page 5 2 Assemble Safety cover complete to the machine Note 1...

Page 7: ...en Helical gear 35 and Ball bearing 604ZZ for inserting 1R356 Fig 18 2 Insert 1R356 2 pcs into the space provided in the previous step Apply 1R278 to the end face of Gear shaft By pressing 1R278 using...

Page 8: ...r 15 4 Press down 1R027 with arbor press 4 Assemble Ball bearing 604ZZ to Gear shaft by following the steps below Fig 24 1 Put the unit you have assembled in the step 3 on Ball bearing 604ZZ 2 Press d...

Page 9: ...nit Endbell complete ASSEMBLING DISASSEMBLING Your fingers can be pinched and injured Wrong Correct Wrong Correct Fig 28 Fig 29 1 Put Armature through Yoke unit Note 1 Yoke unit is not reversible when...

Page 10: ...tor assembly to Housing L notch Yoke unit Fig 30 Fig 31 Fig 32 Housing L Lock off lever Switch lever Switch lever Compression spring 4 Assemble Lock off lever and Switch lever to Handle L Fig 32 Note...

Page 11: ...l Line filter 20 10 short length Connectors Viewed from the left side of machine Endbell Front side Rear side Red AS Yellow Color index of lead wires sheath White Line filter 10 30 long length Note Li...

Page 12: ...ll Complete in on Motor Section through hole Pull out from this through hole Endbell complete Fig D 4 Fig D 5 groove Housing L Housing R Housing L 1 Route on the inside of Housing L as illustrated in...

Page 13: ...white Coil Lead wires red black once into Line filter one by one Lead wire holders Lead wire holders Fix lead wires in lead wire holders as designated by arrows Controller Line filter short Note Line...

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