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[3] DISASSEMBLY/ASSEMBLY

[3] -4. Rotor, Stator

DISASSEMBLING

(1) Separate Housing R from Housing L as drawn in 

Fig. 10

.

Fig. 10

1. Unscrew the following screws and bolts, and separate Grip R from Grip L.

     * M5x20 Hex socket head bolt      * M5x16 Hex socket head bolt

     * 4x18 Tapping screw (8 pcs.)       * M5x20 Pan head screw

    And then, pull off Shaft pipe B complete from Pipe bracket.

M5x20 Hex socket

head bolt 

M5x20 Pan head screw

M5x16 Hex socket

head bolt 

4x18 Tapping screw

( 8 pcs.)  

Grip R

Grip L

Shaft pipe B complete

Pipe bracket

2. Remove Gear box cover from Gear box.

3. Remove four 5x25 Tapping screws.

Gear case cover

Gear box

4. Remove four M4x12 + screw and 

    Battery guard from  Housing set.   

5. Remove five 4x18 Tapping screws

    and Housing R from Housing L.   

Housing R

Battery guard

R

epair

P  

7

/ 1

3

4x18 Tapping

screw (5 pcs.)

5x25 Tapping

screw (4 pcs.)

M4x12 + screw

(4 pcs.)

Summary of Contents for BUR360Z

Page 1: ...on Specifications Model Cell Electric brake Yes Overload protection Current limiter 1 No load speed of the cutting tool 2 with Nylon cutting head Nylon cutting head M8 Right handed BUR360 5 1 11 2 No load speed 1 min 1 rpm 60 with DC36WA 22 with DC36RA Charging time approx min Energy capacity Wh High Low 0 7 000 0 5 100 Model No Offered to type quantity Charger Battery converter Battery Battery co...

Page 2: ...or 12 50 removing Ball bearing 608DDW from Head case 1R350 Ring 60 supporting Motor housing set when assembling Motor section 1R308 Spring pin extractor 4 0 locking Cutter holder when loosening Cutter holder 2 LUBRICATION Apply Makita grease N No 2 to the following portions designated with the black triangle to protect parts and product from unusual abrasion Fig 1 Item No Description Bent pipe com...

Page 3: ... M5x10 Hex socket head bolt Protector clamp Protector Protector cover Cutter assembly male thread of Cutter shaft connected with Cutter assembly at its inside 1R308 M5x25 Hex socket head bolt Head case 3 Remove two M5x25 Hex socket head bolts and separate Loop handle set from Bent pipe complete 4 Unscrew the following screws and bolts 11 pcs in total and separate Grip R from Grip L M5x25 Hex socke...

Page 4: ...hat is 43 mm far from the tip of Flexible shaft after step 1 shown above 2 Align the hole of Head case complete with the hole of Bend pipe complete The holes of Head case complete and Bend pipe complete for M5x10 Hex socket head bolt 1 Remove Head case complete from Bent pipe complete as Fig 2 2 Remodel Hex wrench 5 as drawn in Fig 4 to fit to the square hole of Cutter shaft DISASSEMBLING 1 File o...

Page 5: ...ase complete by turning Hex wrench 5 counterclockwise 2 Put Head case complete on Turn table of Arbor press Press Cutter shaft with 1R286 Cutter shaft section is separated from Head case complete 3 Disassemble Cutter shaft section as drawn below DISASSEMBLING ASSEMBLING Cutter holder Cutter shaft section 1R286 Cutter shaft Cutter shaft Bearing washer Head case complete Head case complete Head case...

Page 6: ...eparated from Spindle hub 2 Put Ball bearing 6901ZZ on 1R036 and press Spindle hub with 1R285 Ball bearing 6901ZZ is separated from Spindle hub Spindle hub Spindle hub with Ball bearing 6001ZZ Spindle hub 1R232 Ball bearing 6901ZZ Ball bearing 6001ZZ Ball bearing 6001ZZ Ball bearing 6901ZZ Helical gear 33 Helical gear 33 Flat washer 12 Flat washer 12 Gear box cover Pipe bracket M5x20 Pan head scre...

Page 7: ...ft pipe B complete from Pipe bracket M5x20 Hex socket head bolt M5x20 Pan head screw M5x16 Hex socket head bolt 4x18 Tapping screw 8 pcs Grip R Grip L Shaft pipe B complete Pipe bracket 2 Remove Gear box cover from Gear box 3 Remove four 5x25 Tapping screws Gear case cover Gear box 4 Remove four M4x12 screw and Battery guard from Housing set 5 Remove five 4x18 Tapping screws and Housing R from Hou...

Page 8: ...sing L Motor housing R DC motor section Workbench Gear box 4x18 Tapping screw 4 pcs 4x18 Tapping screw 3 pcs Motor housing L Rotor Stator 4 Put Motor section on a workbench so that reverse side of the drive end of Rotor touches workbench Then separate Rotor from Stator by pressing Stator down towards workbench while pulling up Rotor Fig 12 Caution for Handling of Rotor When handling or storing mul...

Page 9: ...ting Rotor and Stator to Motor housing L Circuit plate Worktable 1 Hold Rotor perpendicularly 3 When Rotor s ball bearing reaches the surface of Worktable through the shaft hole move Stator slowly toward Rotor fan 2 Pass Rotor held in perpendicular slowly through Stator aiming precisely at the shaft hole of Circuit plate 1 After mounting Rotor and Stator to Motor housing L set Motor housing R to M...

Page 10: ...l ball 5 0 to Grip L 3 Mount Compression spring 2 While holding both Steel ball 5 0 and Compression spring 2 remove Indicator from Grip L Lock off button Link plate Link plate holder Fit this projection to Link plate holder on Grip L Fit this prong portion to the projection of Switch Fit this prong portion to the projection of Lock off button Assemble Link plate as drawn in Fig 16 Switch Repair P ...

Page 11: ...witch Controller Stator Fig D 1 3 pin Connector 5 pin Connector 6 pin Connector 6 pin Connector For North American countries Color index of lead wires sheath Black Red Terminal AS Terminal Fuse AS Fuse is connected between Controller and pole of Terminal Power supply cord unit ...

Page 12: ... supply cord unit Rib A Power supply cord has to be fastened with Cord clamp so that the cord end aligns to Rib A Do not clamp Tube with Cord clamp Power supply cord Controller Stator Boss Flag connectors have to be connected so that their wire connecting portion is located to the opposite side of pole marks Route Stator s Lead wires between Controller and Boss 3 pin connector Room for 5 pin conne...

Page 13: ...witch Receptacle covered with Sleeve has to be connected to Terminal 1 of Reverse switch Lead wires connected to Terminals has to be faced to the direction drawn in left so that they can be easily routed between Boss and the wall of Grip L Receptacle Boss Put the slack portion of lead wires in this place Put 6 pin connector into the room of Grip L as drawn left Be careful to the direction Reverse ...

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