Major CYCLONE MJ30-420DW Operator'S Manual And Parts List Download

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www.major-equipment.com

MJ31-280, MJ30-420DW, MJ30-560 &
MJ30-630 CYCLONE HD CUTTER

Operator’s Manual
and Parts List

WARNING

Read this instruction manual thoroughly before using
your machine and follow all safety precautions.

Summary of Contents for CYCLONE MJ30-420DW

Page 1: ...equipment com MJ31 280 MJ30 420DW MJ30 560 MJ30 630 CYCLONE HD CUTTER Operator s Manual and Parts List WARNING Read this instruction manual thoroughly before using your machine and follow all safety p...

Page 2: ...s 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Disclaimer While every effort has been made in the production of this manual to e...

Page 3: ...ion Machine Serial Numbers 7 Product Specifications 7 7 EEC certificate of conformity for machines 8 Machine Safety Labels 9 Key to Main Parts 10 Blade Rotation 11 Blade system 12 Drive line gearboxes...

Page 4: ...bly 31 Front Guards assembly MJ30 560 630 420DW 33 MJ31 280 General assembly 34 MJ30 A frame buffer AFB GA1 38 MJ30 420DW 560 630 Wing PTO assembly CYC WDR01 38 PTO shafts 39 PTO shaft 607399 1 3 8 21...

Page 5: ...dealer or MAJOR The operator is solely responsible for the safe use and maintenance of the machine The machine must only be operated by a competent and skilled person Setting up and adjustment must on...

Page 6: ...ety The operator s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word CAUTION and the safety alert symbol Hazards associa...

Page 7: ...s because a fine jet of hydraulic fluid can pierce the skin Slips Trips and Falls Hazard Slips and falls often result from 1 Slippery footing on the ground 2 Cluttered steps and work platforms The pot...

Page 8: ...O input is specified in the Product Specifications section of this booklet Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belo...

Page 9: ...ine observe safety labels on the machine General safety instructions Precautions to be taken while working with the machine 1 Do not operate the machine when you are tired or under the influence of al...

Page 10: ...of all nuts bolts and pins 7 Ensure safety guards and flaps are in place at all times where fitted If these become worn or missing replace them immediately with new ones 8 Due to the corrosive nature...

Page 11: ...urchase ______________________________ Dealer Name ______________________________ Dealer Telephone ______________________________ Product Specifications Model MJ30 630 MJ30 560 MJ30 420DW MJ31 280 Ove...

Page 12: ...PLY OF MACHINERY SAFETY REGULATIONS 2008 S I No 299 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 200...

Page 13: ...n are placed in important areas on your machine to draw attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with this safety alert symbol...

Page 14: ...ansmission cover 3 A Frame Please see page 42 for CAT 2 3 Quick hitch setup 4 Gearbox PTO cover 5 Rear roller 6 Strap Chain 7 Roller height indicator 8 Skid 9 Rubber skirt 10 Guards 11 A Frame buffer...

Page 15: ...PAINT Y GALVP G WELD BLADE ROTATION VIEWED FROM UNDERSIDE CENTER BOX ROTATION VIEWED FROM TOP LOOKING AT MACHINE MJ30 420DW 280 CYCLONE SR 06 02 2017 Drawn Date 7 7 Rev Sheet Drawing No Title Scale 1...

Page 16: ...tput shaft 8 Blade pivot bush 3 Gearbox split pin 9 Blade 4 Blade back 10 Undersole disk 5 Blade back bolt 11 Overlap Blade 6 Blade back spacer Blade system Full breakdown of the blade assembly is pro...

Page 17: ...PTO shaft Ensure PTO check chains are anchored to prevent PTO guarding from rotating 5 Connect the hydraulic hoses to the appropriate connections selected models only Trailed Models 1 Adjust the trac...

Page 18: ...hen transform the machine into transport position by hydraulic control 3 During the transport and any time the machine shall be raised the raising device shall be adjusted to assure that the machine i...

Page 19: ...2 Locate the Parking Jack on its side under the PTO shaft on the stub provided Trailed models only 3 Ensure the PTO stand is flipped down Trailed models only 4 Check PTO shaft is fully engaged on tra...

Page 20: ...the tractor 1 Parking stand 2 Parking stand pin Roller and skid setup Always perform the adjustments on a level ground with the PTO disconnected Roller and skids must not become detached from the mach...

Page 21: ...rking brake and disengage the PTO An example of such emergency situation is the complete blockage of the machine in the field To clear out the blockage follow the safety steps described above and clea...

Page 22: ...r quality cut and excessive use of power from your tractor ENSURE BLADE ROTATION AND TIMING IS CORRECT AFTER SERVICING TRANSMISSION Pay attention when servicing or detaching components from the machin...

Page 23: ...er lubricant Excessive grass debris build up around gearbox Remove grass etc from machine Blade bullets is scalping ground Mower too low Raise mower reset wheels Field is ridged Cut field at a differe...

Page 24: ...ugh in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too hig...

Page 25: ...Grease points Initially 25 hours 40 hours 80 hours 400 hours All PTO Shaft Yoke Ends PTO tubes Wing eye pivot 0 4 Hydraulic Ram 0 2 Roller stub axles 2 6 Castor wheel pivot 0 4 Castor wheel axle 0 4 C...

Page 26: ...7 S482 A CAT 1 2 TOP LINK 2 MJ30 630 Overview ItemPart No Description Qty 1 MJ30 420 WGGA1 420 CYCLONE WING ASSY 1 2 MJ30 560 WGGA1LH 560 CYCLONE WING LH 1 3 MJ30 630 BDGA1 630 CYCLONE BODY ASSY 1 4...

Page 27: ...ipment com 23 26 68 58 58 65 9 22 19 35 43 19 33 25 28 28 21 9 87 52 22 54 22 10 65 58 59 69 27 69 65 33 39 77 56 16 65 72 23 78 60 72 58 65 60 76 15 24 55 59 84 67 65 18 70 42 44 44 MJ30 630 Body Gen...

Page 28: ...57 49 64 43 64 70 41 58 65 69 58 65 79 62 65 70 19 28 28 19 70 40 65 81 83 21 75 61 7 1 31 34 47 63 82 71 58 65 50 60 51 34 79 82 85 12 31 7 80 36 1 66 11 65 51 60 50 45 84 32 34 46 32 32 34 32 4 3 4...

Page 29: ...30 LK41 LINKAGE TIE BASE 2 41 MJ30 350 GRD05 REAR GUARD SUPPORT 2 42 MJ30 630 CVR02 630 BODY COVER 1 43 MJ30 630 LK20 LINKAGE BRACE 1 44 3000T SKD06 ROLLER PIVOT STUB 2 45 1 2HEX10 9 1 2F HEX 10 9 24...

Page 30: ...ipment com 26 25 63 53 53 60 8 21 18 32 38 18 30 24 20 69 60 8 83 47 21 49 21 9 60 53 54 64 26 64 60 30 36 71 51 15 60 66 22 72 55 66 53 60 55 70 14 23 50 54 80 62 60 17 65 39 MJ30 560 420DW Body Gene...

Page 31: ...74 56 2 19 32 70 16 52 43 52 44 59 38 59 65 37 53 60 64 53 60 75 57 77 79 6 1 28 29 31 29 4 3 42 58 78 67 53 60 45 55 46 40 80 29 31 41 29 75 78 81 11 28 6 76 33 1 61 10 60 46 55 45 27 Please see pag...

Page 32: ...GUARD SUPPORT 2 38 MJ30 350 LK20 LINKAGE BRACE 1 39 MJ30 560 CVR02 560 BODY COVER 1 40 1 2HEX10 9 1 2F HEX 10 9 12 41 12x112FSKS 1 2 x1 1 2 FINE SKT HEAD 12 9 12 MJ30 560 420DW Body Parts list 42 190...

Page 33: ...35 12 43 48 8 39 58 44 47 43 52 36 53 40 7 40 51 5 47 38 43 38 43 14 39 47 47 21 43 19 3 15 45 56 59 28 16 17 20 23 20 17 2 16 25 58 26 17 20 23 20 17 16 32 40 33 1 1 MJ30 560 630 Wing General assembl...

Page 34: ...COUPLING 4mm PLT 4 21 MJ30 420 GRD36 REAR RUBBER CLAMP 1 22 MJ30 350 GRD40 WING CLAMP RH 1 22 MJ30 350 GRD40H WING CLAMP LH 1 23 DRV RC SWT410 MJ70 410 DRIVE 2 24 MJ30 350 WA11 RAM SPACER 1 25 1 2HEX1...

Page 35: ...350 WING GUARD 1 4 MJ30 350 ROLW01 350 WING ROLLER 1 5 2500CM SKDR 2500CM R HAND SKID RH 1 5 2500CM SKDL 2500CM R HAND SKID LH 1 6 3000T RPV01 ROLLER ADJUSTER 1 7 3000T RPV01 H ROLLER ADJUSTER 1 8 MJ...

Page 36: ...x76mm 1 28 190760 GUARD COVER 760 BASE 661 1 29 1F 1 FINE NYLOC NUT 3 30 1x10FBZP 1 x10 FINE BOLT 1 31 1x5FBZP 1 x5 FINE BOLT 2 32 5 8F 5 8 FINE NYLOC NUT 8 33 58x2FBZP 5 8 x2 FINE BOLT 8 34 AN099 10...

Page 37: ...ER CLAMP 1 5 MJ30 350 GRD57 WING GUARD PLATE 1 6 FWM12 M12 FLAT WASHER 6 7 FWM12XL M12 FLAT WASHER X LRG 3 8 M12 M12 NYLOC NUT 9 9 M12x30SZP M12x30 SET BOLT 8 10 M12x40BZP M12x40 BOLT 1 MJ30 560 420DW...

Page 38: ...www major equipment com 34 40 13 46 51 20 43 57 47 17 2 58 39 46 9 12 28 45 50 46 16 53 16 39 38 15 42 21 8 42 28 15 3 46 42 48 53 29 30 14 11 10 9 MJ31 280 General assembly...

Page 39: ...uipment com 35 49 43 42 46 3 12 18 10 46 49 55 56 41 19 5 44 54 11 31 49 46 22 15 4 44 46 32 52 50 36 44 37 26 33 57 1 27 34 24 23 27 23 23 27 23 24 27 1 26 7 35 6 7 6 26 37 44 36 25 26 MJ31 280 Gener...

Page 40: ...26 MJ40T 347801 6 SPLINE T BOX RATIO 1 47 4 27 MJRC 113 113 PCD RUBBER COUPLING 4 28 PTO SHAFT 1 29 2500CM LK03 LINKAGE TIE 4 30 2500CM LK09 UNDERSIDE SHIM 4 31 2800CM GRD FLP03 GUARD RUBBER CLAMP 2 3...

Page 41: ...GRD FLPR iam 6 3 7 1 2 7 5 4 6 MJ31 280 Front Guard Assembly ItemPart No Description Qty 1 2800CM GRD FLR FLAP GUARD MOUNT SHOWN 1 1 2800CM GRD FLL2 FLAP GUARD MOUNT 1 2 280 CYC GRD FLP04 FRONT GUARD...

Page 42: ...560 Wing 2 per MJ30 630 Wing 3 MJ30 560 ROLB02 560 BODY ROLLER 1 per MJ30 560 420DW Body 3 MJ30 630 ROLB02 630 BODY ROLLER 1 per MJ30 630 Body 3 MJ30 350 ROLW02 350 WING ROLLER 2 per MJ30 420DW Wing 3...

Page 43: ...33 Inboard yoke 1 24 304046 Spring type straight pin 2 25 134941 Profile tube 1 Shorten tube by 35 mm 26 696700 Profile tube with lubrication fitting 1 27 380371 Drive in type lubrication fitting 2 28...

Page 44: ...ight hand rotation Shearing radius 56 mm 14 020454 Hexagon bolt 1 21 116405 Cross and bearing kit complete 2 22 153207 Drive in type lubrication fitting 2 23 097133 Inboard yoke 1 24 304046 Spring typ...

Page 45: ...ght hand rotation Shearing radius 56 mm 14 020454 Hexagon bolt 1 21 116405 Cross and bearing kit complete 2 22 153207 Drive in type lubrication fitting 2 23 097133 Inboard yoke 1 24 304046 Spring type...

Page 46: ...3 350 HOSE B 1 4 x 2200mm Str to Str 1 4 CRP 1490B 1 4 CRIMP BLOCK 90 2 5 CRP1400 1 4 CRIMP STRAIGHT 4 6 EDOW12 1 2 DOWTY WASHER 1 7 EDOW14 1 4 DOWTY WASHER 2 8 EDOW38 3 8 DOWTY WASHER 2 9 EMM12 14 1...

Page 47: ...E WITHOUT THE WRITTEN PERMISSION OF MAJOR EQUIPMENT INTL LTD IS PROHIBITED LAS LASF PLA PLAF IF IN DOUBT ASK FAB Vendor Route Route Finish PLATE Z PLATE C GALV SELF PAINT G PAINT Y GALVP G WELD X OFF...

Page 48: ...DIA 62 INT CIRCLIP 3 12 57112B1 M12 x 40 AXLE STUD 4 13 57312B1 M12 WHEEL NUT 4 14 6007RS 62x35x14 DEEP GROOVE 5 15 851 GREASE NIPPLE M8x1 25 STR 3 16 FWM12XL M12 FLAT WASHER EX LARGE 1 17 FWM16 M16 F...

Page 49: ...TY 1 BLD 27020 10 C BLADE 270xDia 20 Clk 2 2 BLDB 294 25 BLADE BACK 294 CTR 25 deg 1 3 BLDB 315 25 SY STP1 BLADE STOP SPACER 2 4 BLDBX 315 25 CROSS BLADE BACK 315 CTR 25 deg 1 5 BLDBXT 315 30 OVERLAPP...

Page 50: ...E SOCKET HEAD 12 9 4 16 CW39174 DISC SPRING 39x17x4 YELLOW 2 17 D281421 DISC SPRING 28x14 2x1 0 4 18 DSW34 DISC SPRING 34x16 3x2 4 19 M16 M16 NYLOC NUT 4 20 M16x50BZP M16x50 BOLT 2 ITEM PART NUMBER DE...

Page 51: ...l plug 1 11 8 6 7 00269 1 2 GAS breather plug 1 12 GB 03512 0300 housing 1 13 8 5 1 00029 circlip 40x 37 5x1 75 1 14 0 248 7500 adjusting washer 60 3x71 7 2 15 0 285 7500 adjusting washer 40 3x61 7 16...

Page 52: ...MJ40T11 347 805 1 www major equipment com 48...

Page 53: ...5 1 Castle Nut M24x2 1 14 1 135 7100 00 Protective Flat Washer 40 4x79 9x1 1 15 8 7 1 00748 Dust Lip 40x80x12 1 16 8 0 9 01049 Roller Bearing 30306 30x72x20 65 1 17 8 0 9 00024 Roller Bearing 30208 40...

Page 54: ...LUG 1 14 8 0 1 00345 BALL BEARING 6209 1 15 8 0 9 00127 TAPERED ROLLER BEARING 32207 2 16 8 0 9 00174 TAPER ROLLER BEARING 30211 1 17 8 1 1 00083 HHB BOLT M8x20 UNI5739 8 8 16 18 8 1 2 01641 HSHC SCRE...

Page 55: ...9 1 20 8 0 9 00024 TAPERED ROLLER BEARING 30208 1 21 8 0 9 00127 TAPERED ROLLER BEARING 32207 2 22 8 0 9 00143 TAPERED ROLLER BEARING 30209 1 23 8 0 9 00174 TAPER ROLLER BEARING 30211 1 24 8 1 1 00083...

Page 56: ...Notes www major equipment com 52...

Page 57: ...stered when sold to ensure that you receive the correct warranty cover and service bulletins To register your machine for warranty please go to the SALES SUPPORT section of our website www major equip...

Page 58: ...jor equipment com UK Office Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 ukinfo major equipment com Netherlands Office Major Equipment Intl Ltd EU Postbus 29 NL 7...

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