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Major 1150 Slurry Vac, Operator'S Manual & Parts List

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Major 1150 Slurry Vac Operator'S Manual & Parts List Download Page 53

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Alpine Tanker - Parts list

Item Part No

Description

Qty

1

2300ALP-TK

2300 ALP TANK

1

2

2TKBC-2

CABLE LOCATION BAR

1

3

5000444/80

TOP TRAP 80mm

1

4

5000801-2

80mm HOSE (BLACK)

1

5

5000801-3

80mm HOSE (BLACK)

1

6

ALP-AX-01

ALPINE AXLE

1

7

ALP-AX-20

SLACK ADJUSTER

2

8

AM50-9000

CHANGE-OVER HANDLE (9000)

1

9

MG165F1-A

TANKER HANDBRAKE

1

10 R1716-6S

SIDE FILL COMPLETE (LH)

1

11 R1716-6SH

SIDE FILL COMPLETE (RH)

1

12 SV305-S

30.5" Back Door for 29" Tube

1

13 TK-DSA

STANDARD TANK STAND

1

14 TK-DSB

DBAR STAND PIVOT PIN

1

15 TK-PIN

DRAWBAR PIVOT PIN

1

16 TK-SDBR-SE

SWIVEL EYE DRAWBAR

1

17 OM028-6N

6" MALE CONNECTION

1

18 3722160

6" FLANGE BLANK SEAL

2

19 MEC-9000-M

9000 PUMP PTO 540rpm

1

20 SV16A

29" DOOR SEAL

1

21 TA-ST100-03

100mm PIPE FLANGE SEAL

2

22 ALP-MUD01G ALPINE GALV MUDGUARD 

2

23 TA-ST100-02

100mm PIPE FLANGE BLANK

2

24 TK-PTS001

PTO STAND (TANKER)

1

25 TA-HCM04

CABLE MOUNT

1

26 TA-LGPLITL

LGP LIGHT BRACKET (LH)

1

27 TA-LGPLITR

LGP LIGHT BRACKET (RH)

1

28 3722170

6" PIPE FLANGE BLANK

2

29 SV2

6" HOSE BRACKET

10

30 112_PLUG

1 1/2" BSP PLUG

1

31 130020A

M20 EYE NUT

7

32 3772002

1/2"-1/4" REDUCER NIPPLE

1

33 3772201

1 1/2"-1/2" BSP TEE

1

34 3772246

1 1/2" NIPPLE

1

35 4000047

M20 HOOK BOLT

7

36 800-60R34

DIA 1824x800mm

2

37 AD86-95

TWO BOLT HOSE CLAMP

4

38 DIS30110-C1

DIA 30x110x DIA 14

2

39 FWM10

M10 FLAT WASHER

4

40 FWM12

M12 FLAT WASHER

54

41 FWM14

M14 FLAT WASHER

12

42 FWM20

M20 FLAT WASHER

11

43 FWM24

M24 FLAT WASHER

20

44 FWM8

M8 FLAT WASHER

20

45 HA1

6" SPRING RETURN RAM

1

46 M10

M10 NYLOC NUT

5

47 M10x30SZP

M10x30 SET BOLT

2

48 M10x35SZP

M10x35 SET BOLT

3

49 M12

M12 NYLOC NUT

57

50 M12x30SZP

M12x30 SET BOLT

14

51 M12x35BZP

M12x35 BOLT

42

52 M12x60BZP

M12x60 BOLT

1

53 M14

M14 NYLOC NUT

4

54 M14x50BZP

M14x50 BOLT

4

55 M20

M20 NYLOC NUT

1

56 M20x110BZP

M20x110 BOLT

1

57 M24

M24 NYLOC NUT

10

58 M24x60SKS

M24x60 SOCKET HEAD SCREW 12.9

10

59 M8

M8 NYLOC NUT

18

60 M8x25SZP

M8x25 SET BOLT

10

61 M8x30BZP

M8x30 BOLT

8

62 R1336-80

OVERFLOW TRAP

1

63 R1706-6

6" DOME GATE VALVE

1

64 R1727

SAFETY VALVE1 1/2" BSP 

2

65 R1765

1/4" PRESS' GAUGE 3 BAR MAX

1

66 SO700

RUBBER BUFFER

2

Summary of Contents for 1150 Slurry Vac

Page 1: ...MAJOR Standard LGP Alpine Challenger and Tandem Tankers Operator s Manual Parts List ...

Page 2: ... 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for errors or omissions Major reserves the right to modify the machinery and ...

Page 3: ...lic Powered vacuum pump 12 Automatic Emergency Brake 13 6 Autocoupler 14 8 Autocoupler 15 Garda Pump 15 Centrifugal pump 16 Operation of the Rain Gun 17 Operation of the Road Blaster 17 Cyclone Trap 17 Top Fill 18 Water Spreader 18 Over Hedge Boom 19 Tandem Steering axle Free Steering 19 6 Rear Filler 20 Maintenance Maintenance Schedule 21 Changing a wheel on a tanker 24 Garda Pump Maintenance 30 ...

Page 4: ...fety part S I No 299 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK Machinery Directive 2006 42 EC EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs ISO 12100 2 2003 SAFETY OF MACHINERY general principles for design ISO 14121 1 2007 SAFETY OF MACHINERY r...

Page 5: ...er designed for carrying slurry other liquid it is not designed to carry drinking water This machine can be filled emptied by displacing or increasing the atmospheric pressure inside the tanker using a vacuum pump A centrifugal pump can also spread the material though a medium pressure outlet Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for inform...

Page 6: ...m 3 2m YES 3856 13603 2300 ALPINE 28 1 R26 2340 10640 6 8m 2 6m 3 2m YES 4130 14770 29 5 75 R25 2340 10640 6 8m 2 6m 3 2m YES 4130 14770 30 5 R32 2340 10640 6 8m 2 6m 3 2m YES 4130 14770 800 60 R34 2340 10640 6 8m 2 7m 3 2m YES 4130 14770 2670 ALPINE 29 5 75 R25 2670 12150 7 4m 2 6m 3 2m YES 4300 16450 30 5 R32 2670 12150 7 4m 2 7m 3 2m YES 4350 16500 800 60 R34 2670 12150 7 4m 2 7m 3 2m YES 4350 ...

Page 7: ...0 45 22 5 Steering axle 18386 9 35 2 87 3 44 YES Model Tyre options Capacity OA Length OA Width OA Height Wheel Arch Weight Kg Gallon Litres Hitch to coupling ball Hitch 450mm Empty Full 2050 LGP 28 1 R26 2050 9319 6 9m 2 6m 3 3m YES 3882 13201 29 5 75 R25 2050 9319 6 9m 2 6m 3 3m YES 3882 13201 30 5 R32 2050 9319 6 9m 2 6m 3 3m YES 3882 13201 800 60 R34 2050 9319 6 9m 2 6m 3 3m YES 3882 13201 220...

Page 8: ...ry in special safety messages that are identified with the word CAUTION and the safety alert symbol Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards On your machine safety labels the words DANGER WARNING and CAUTION are used with a safety alert symbol DANGER identifies the most serious ...

Page 9: ...ush Hazard Bystanders can be injured when machine is towed Keep clear of machine when moving it Pinch Hazard Pinch points are created when two objects move together with at least one of them moving in a circle Ensure all guarding is present Wrap Hazard Any exposed rotating machine component is a potential wrap point Injuries usually occur when loose clothing or long hair catch on and wrap around r...

Page 10: ...n from the shaft of the hydraulic pump support if the Rotary blades vacuum pump is operated with the hydraulic pump removed Danger of projection of fluid and solid materials owing to an heavy breakage of the Rotary blades vacuum pump Danger of asphyxiation due to methane gases Danger of projection of liquid or gas through partially blocked gate valves Danger of projection of hydraulic oil through ...

Page 11: ...normal road traffic Disengage the PTO and disconnect the driveline when transporting the implement MAXIMUM TRANSPORT SPEED MUST NOT EXCEED 30 km hr 18 MPH PTO Shaft Safety MAX PTO INPUT 540 R P M Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belong to the same power category and possess the same characteristics An unsuitabl...

Page 12: ...side the tanker it is important to remember that the centre of gravity of the machine changes Wet ground may also affect tanker stability It is advisable to drive up and down the slope as oppose to across the slope Alpine tankers models have a centre of gravity lowered by at least 100mm depending on the model compared to a standard LGP tanker Therefore the Alpine tankers are more suitable to opera...

Page 13: ...ad Lighting Rear Fill Point Tandem Axle Vacuum Hose Hangers Autocoupler Vacuum Pump Vacuum Hose Hangers Mud Flap Top Trap Hydraulic Hose Hanger Autocoupler Gate Valve Secondary Trap Operating the Machine Key to Main Parts Hitching to the Tractor 1 The MAJOR tank chassis hitch point is designed for both pick up hold and drawbar 2 Attach the tanker hydraulic hose to tractor hydraulic circuit 3 Attac...

Page 14: ...testing it has been found that the lightest and heaviest spread of slurry is obtained by a Lightest Place the distribution plate see below in the 90 degree position to the ground surface to obtain the widest throw of slurry possible with fast forward speed b Heaviest Place the distribution plate in a 150 degree position sloped back with a slow forward speed Operating the Vacuum Pump The Rotary bla...

Page 15: ...of the manifold is provided for the control of intake and compression phases This can be operated manually To state in wich direction the handle ha sto be turned to select suction or compression phase follow the instructions given by the manufacturer of the installation If the reverse gear locks up use a lever to lift the handle NOTE Selection of the intake or compression phase with the handle mus...

Page 16: ... or full vacuum Change oil in tractor regularly with oil and change filters regularly Always when travelling on public roads place tanker in vacuum mode Never bring hydraulic pipes into tractor cab or where it could be a danger to the driver In the event of a failure contact your dealer Do not attempt to repair oil pump but first establish whether the fault is the hydraulic pump or the compressor ...

Page 17: ...ism will not release 2 Push the handle toward the tanker so the ratchet becomes tight against the teeth that hold it in place 3 Pull the handle away from the tanker so the ratchet will disconnect itself from the teeth 4 Push the handle back to its original off position It is important to check that the handbrake is fully released when the tanker is in use If the brake is left half applied it will ...

Page 18: ...d until Vacuum Pump automatically changes to pressure Filling operation Two spools Vacuum pump Coupler on separate circuits 1 Start the vacuum pump 2 With the funnel in place and the flexible pipe in the slurry storage tank 3 Lower the Autofill boom into the filler cone 4 Using separate spool change vacuum pump controls to Vacuum 5 Open the gate valve on the boom using separate spool 6 When the ta...

Page 19: ...oupler clamp female in position 3 Set Vacuum pump at Pressure or Vacuum to empty or fill tanker 4 Open the 8 gate valve on the boom close when operation is complete 5 Disengage clamp lift arm into transport position Ensure boom is locked in transport position when not in use Garda Pump Do not select gear lever from the vacuum pump to the centrifugal pump while the tractor PTO is rotating or gears ...

Page 20: ...N PULLS OFF KEYED SHAFT G92 G91 TO GAIN ACCESS TO COUNTERSUNK BOLTS TO REMOVE COUNTER BLADES G90 WHEN ASSEMBLED To fill tank 1 Turn gear lever towards the left to select the vacuum pump 2 Turn the handle of the Vacuum pump towards the left to select the Vacuum stage 3 Activate tractor PTO To Empty tank i e spreading slurry 1 Turn gear lever towards the left to select the vacuum pump 2 Turn the gea...

Page 21: ...can be rotated to a desired direction by double acting valve on the tractor 5 A stone trap is fitted on the bottom of the tank this is to be cleaned out regularly during the working day 6 PTO speed maximum is 540 R P M Operation of the Road Blaster A clean water source is vital for the Road Blaster to function correctly Follow the following instructions carefully 1 Connect the two hydraulic hoses ...

Page 22: ...ck seal and ring for damage If pressure bar requires adjustment then slacken adjuster nuts below bar turn at a time Ensure adjustment is equal Over adjustment can damage the seal ring and stress the top fill Water Spreader Operation Do not operate water spreader without guarding 1 Pressurise tanker 2 Start Water Spinner motor 3 Open the 6 gate valve 4 Water spreader disk speed can be varied by the...

Page 23: ...to empty tanker 6 Stop the PTO and close Gate Valve 7 Lift the boom away from the Spreading tanker and return it to the transport position ensuring it rests on the front support arm 8 Ensure the Swivel is greased on a regular basis the chain is oiled regular Lubricate all other moving parts Tandem Steering axle Free Steering When driving forward at speeds below 15km h rear axle will follow the dir...

Page 24: ... out balls are not soft and spongy Replace the small ball every 12 months 7 Check the wheel nuts and wheel bearings daily for tightness 8 Check daily that the tongue in the discharge valve will open fully If it does not then the top of the valve complete with the ram should be withdrawn by removing the six Allen key screws and the top of the housing cleaned out Failure to do this will result in br...

Page 25: ...in vacuum pump gearbox Garda pump gearbox after first 50 hours running in period and every 300 working hours following that ISO VG 460 oil Item How How often Check oil circulation Inspect the level sight glasses Once a day Check oil level in tank Use the oil level on outside of tank Once a week Check wear of blades Remove threaded plug Every 300 working hours Check that the over pressure and vacuu...

Page 26: ...ake shoes 3 Brake Anchor Brackets spiders camshaft bores NOTE Brake linings should be replaced as a complete set Once the new linings have been fitted braking performance will be reduced until the new linings have been bedded in This can take up to 1000km depending on operating conditions Therefore it is recommeded that linings are replaced well before critical brake inspections such as MOT tests ...

Page 27: ...se correct PPE if you have to carry out works yourself If the machine was used for carrying harmful products the inside environment might be toxic please check if you require additional protection If your machine is fitted with a front inspection port it can be used for washing out using a power washer without entering the tanker Slurry tanker is a confined space and a person shall not carry out w...

Page 28: ...on is chosen to maintain maximum tanker stability The load at the jacking lifting point is known The jacking lifting equipment has sufficient lift capacity and is adequately maintained for the task Ground conditions at the jacking point can withstand the loading Ensure the tanker is propped Do not rely on jack or crane for supporting tanker An adequately rated axle stand or other prop is positione...

Page 29: ...JOR axles are of the finest materials and produced to exacting standards They are selected to give the user considerable service life To protect this longevity the following procedure is recommended when servicing is required a Immerse cups and cones in a suitable cleaning solution After soaking agitate bearings around in fluid to flush out any old residue grease Never spin a bearing this could ca...

Page 30: ...correct method of setting end float is as follows 1 Spin wheel and tighten Adjusting Nut until resistance is observed 2 Back off Adjusting Nut 2 to 3 flats 3 Assemble Lock Washer onto spindle engaging hole over dowel 4 Assemble Lock Nut and torque to 373 N m or 275 lb Ft 5 Check free rotation of wheel D Standard Tanker Suspension Unit The standard tanker suspension unit uses a combination of rubbe...

Page 31: ...00 1600 2000 3000 4000 5000 6500 8000 1 Remove the back cover or the lubrication pump together with the connector joint from the flange 2 Remove the screws from the back flange 3 U se two screws for screwing into the threaded extraction holes until the flange is removed MEC 9000 11000 13500 1 Remove the rear cover or oil pump together with the connecting joint from the flange 2 Remove the seeger r...

Page 32: ...e the screws from the front flange 5 Slide the rotor from the body 6 Remove the seeger ring placed in front of the bearing 7 Disassemble the rotor from the gearbox through a press Refitting the pump back IMPORTANT Before proceeding with any re fitting replace the gaskets of the opened parts Always replace the flange pump body or gearbox pump body fixing screws when you restore the working conditio...

Page 33: ... tank cover and the lubrication pump together with the connector joint on the back tank 7 Fill up the oil tank with oil for lubrification STAR AGRI F with later tank 1 Remove the bearing from the back flange 2 Replace the pump body gasket 3 Bring the back flange up to the pump body aligning it with the clamping holes 4 Insert the clamping screws in the holes and tighten them 5 Fit the bearing on t...

Page 34: ...to the flange andinstall the seeger 8 Mec 9000 11000 13500 using a buffer install thebearing onto the flange installthe compensation ring and install the seeger 9 Put the front cover back on the flange 10 Mec 9000 11000 13500 remove the centring pins from the pump body Hydraulic 1 Remove the seeger 2 Remove the bearing 3 Disassemble bearing and seeger rign 4 Mec 9000 11000 13500 insert the pins su...

Page 35: ... from the preceding phase Normal lubrication is available only for models MEC 1000 and MEC 1600 that are manufactured with only this type of lubrication b Forced Lubrication Lubrication occurs in both the intake phase and the compression phase through a gear pump placed at the back and actuated by the rotor shaft The gear pump sucks oil from the tank and sends it to the manually adjusted metering ...

Page 36: ...full SERIES STAR V AGRI V For internal lubrication the minimum oil level is indicated by the total length of the plug with level rod see Figure 5 situated in the back tank and the maximum level will be reached with a full tank SERIES STAR F AGRI F For internal lubrication the minimum oil level is indicated by the lower notch on the indicator placed at the side of the external tank see Figure 6 and...

Page 37: ...the dripping of oil in the Rotary blades vacuum pump with forced lubrication turn the regulator ring nut A see Figure 8 after loosening ring nut B Tighten ring nut B again when adjustment has been completed The adjustment of oil delivery in automatic lubrication is carried out at our factory during final testing of the Rotary blades vacuum pump If for any reason a different setting is required pro...

Page 38: ...ades vacuum pump Vacuum working degree is of 0 80 bar The regulation of the valves is done by acting on the throttle placed on the valve same overpressure valve or action on nut and locknut vacuum adjustment valve Testing and Running the Pump In order to test the Rotary blades vacuum pump check the preceding points using a workbench if necessary Make sure that the P T O shaft turns freely and that...

Page 39: ...n the valves at least once a month Remove the valves then wash them with water or if necessary non corrosive detergents Checking the Valves Regularly check that all the valves for both overflow and pressure vacuum are still working efficiently Blade Information Three material type of blades are fitted on Rotary blades vacuum pump The following Tabella 8 describes what kind of material is fitted fo...

Page 40: ...lace the entire set of blades when the height is less than the reference ring on the rotor Replacing the Blades 1 Check that there is sufficient space at the back of the Rotary blades vacuum pump to be able to work easily if there is not the Rotary blades vacuum pump should be taken off its support beforehand 2 Remove the back 3 Extract the blades from the rotor 4 Replace the blades 5 Clean the Ro...

Page 41: ...tting the back with a drift and a hammer until the shaft comes out 4 Remove the central toothed wheel on the shaft 5 Extract the shaft from the front cover and replace it 6 Put the cover on the new shaft insert the assembly in the gearbox and fit the toothed wheel to the shaft 7 Fix on the front cover with the screws 8 Fit the bearing at the back 9 Fix on the back cover with the screws 10 Fix on t...

Page 42: ... screws fixing the volute to the support 19 Attach the centrifugal pump to the gearbox and fix it with screws 20 Insert the bearing on the shaft in the seat of the gearbox 21 Fix on the cover 75 with clamping screws 22 Fix on the gearbox cover with screws Replacing the Impeller 1 Unscrew the screws and remove the external volute flange 2 Unscrew the self locking nut and remove the impeller 3 Fit t...

Page 43: ... blades to correct size Lack of lubrication Check oil level in tank Functioning of oil pump regulation of oil tap Beat against external surface of exhauster compressor Revs too low Increase revs Vacuum too high Reduce vacuum Sewage comes out of exhaust elbow of exhauster compressor Top trap valves working incorrectly Check top trap valves Fumes come out of exhaust elbow of exhauster compressor Exc...

Page 44: ... lugs worn or broken Replace impeller RPM too low Increase RPM max 600 RPM Tractor PTO does not have sufficient power to reach max pressure Increase power Diameter of outlet hole of nozzle of rotating jet too wide Decrease diameter of outlet hole Group PTO does not rotate Broken blade on exhauster compressor Replace blades check rotor pin if bent Foreign body in exhauster compressor Remove foreign...

Page 45: ...cid and corrosive materials formed by deterioration of lubricant will produce a reddish brown coating and small etched holes over outer and exposed surfaces of race Corrosive oxides also act as a lapping agent Brinelling is caused by improper assembly or removal usually hammering with off centre blows Use tubes preferably under a press or extractor Fatigue All bearings are subject to fatigue and m...

Page 46: ...42 www major equipment com 180719 Spare Parts Tankers 1150 1500 1700 and 2000 Standard Slurry Tanker ...

Page 47: ...30 FWM12 M12 FLAT WASHER 9 31 FWM16 M16 FLAT WASHER 18 32 FWM20 M20 Flat Washer 12 33 FWM6 M6 FLAT WASHER 4 34 HA1 6 SPRING RETURN RAM 1 35 LC2700 TRIANGLE REFLECTOR 2 36 LC360 LAMP 2 37 M10 M10 NYLOC NUT 3 38 M10x40BZP M10x40 BOLT 2 39 M10x60BZP M10x60 BOLT 1 40 M12 M12 NYLOC NUT 46 41 M12x30SZP M12x30 SET BOLT 35 42 M12x35BZP M12x35 BOLT 11 43 M12x50BZP M12x50 BOLT 1 44 M16 M16 NYLOC NUT 2 45 M2...

Page 48: ... equipment com LGP Tanker Assembly 10 16 19 26 49 64 65 41 28 45 54 56 29 1 3 5 67 52 27 51 54 57 2 63 71 6 22 24 64 66 29 11 17 12 1 3 31 54 56 16 41 50 69 18 30 45 54 57 21 40 47 33 54 45 45 57 17 68 50 12 68 28 ...

Page 49: ... 3 42 5 57 54 42 67 42 4 42 6 61 46 46 46 60 19 69 39 38 32 37 70 51 53 14 13 53 44 44 25 51 63 47 47 62 19 54 15 59 54 9 45 57 57 45 54 71 57 54 16 35 48 48 48 36 7 7 23 1 34 20 34 8 54 45 54 45 58 45 55 43 72 20 45 54 LGP Tanker Assembly ...

Page 50: ...PE FLANGE BLANK 2 31 SV2 6 HOSE BRACKET 10 32 112_PLUG 1 1 2 BSP PLUG 1 33 130020A M20 EYE NUT 7 34 13033 B M24 U BOLT 4 35 13033 N M24 NUT THICK 8 36 13033 W M24 FLAT WASHER AXLE 8 37 3772002 1 2 1 4 REDUCER NIPPLE 1 38 3772201 1 1 2 1 2 BSP TEE 1 39 3772246 1 1 2 NIPPLE 1 40 4000047 M20 HOOK BOLT 7 41 WHEEL 2 42 AD86 95 TWO BOLT HOSE CLAMP 4 43 DIS30110 BRAKE DISPLACEMENT RAM 2 44 FWM10 M10 FLAT...

Page 51: ...equipment com Alpine Tanker Assembly 10 16 19 22 44 59 60 36 26 40 49 50 27 1 3 4 62 47 25 46 49 51 2 56 66 8 21 23 59 61 27 11 17 12 1 3 16 36 45 64 18 28 40 49 51 20 35 42 31 49 40 40 51 17 63 45 12 63 26 29 50 49 ...

Page 52: ...9 40 40 51 3 37 4 51 49 37 62 37 5 37 8 54 41 41 41 53 19 64 34 33 30 32 65 46 48 14 13 48 39 39 24 46 56 42 42 55 19 49 15 52 49 9 40 51 51 40 49 66 51 49 16 43 43 57 58 57 43 43 58 6 1 6 1 43 43 57 58 38 7 Alpine Tanker Assembly ...

Page 53: ...TR LGP LIGHT BRACKET RH 1 28 3722170 6 PIPE FLANGE BLANK 2 29 SV2 6 HOSE BRACKET 10 30 112_PLUG 1 1 2 BSP PLUG 1 31 130020A M20 EYE NUT 7 32 3772002 1 2 1 4 REDUCER NIPPLE 1 33 3772201 1 1 2 1 2 BSP TEE 1 34 3772246 1 1 2 NIPPLE 1 35 4000047 M20 HOOK BOLT 7 36 800 60R34 DIA 1824x800mm 2 37 AD86 95 TWO BOLT HOSE CLAMP 4 38 DIS30110 C1 DIA 30x110x DIA 14 2 39 FWM10 M10 FLAT WASHER 4 40 FWM12 M12 FLA...

Page 54: ...50 www major equipment com 3500 Challenger Assembly ...

Page 55: ... 29 TA MU RR Rear R Hand Mudguard 30 130020A M20 Eye Nut 31 1 CHEX 1 Fine Plain Nut 32 1x5FBZP 1 X5 FINE BOLT 33 1x6FBZP 1 X6 FINE BOLT 34 380100 Rubber Backed Lighting 35 3770030 Dia 3 Sight Glass 36 3772022 1 1 4 Bung 37 4000047 M20 Hook Bolt 38 4716601 O Ring 39 5 8F 5 8 Fine Nyloc Nut 40 58x2FBZP 5 8 X2 FINE BOLT 41 AD86 95 Two Bolt Hose Clamp 42 BN3 DIA 1280x520mm 43 BN7 DIA 1800x790mm 44 CA9...

Page 56: ... 58X2FBZP 5 8 X 2 Fine Bolt 18 58X212FBZP 5 8 X 2 1 2 Fine Bolt 19 M12 M12 Nyloc Nut 20 M12X30BZP M12 X 30 Set Bolt 21 M20 M20 Nyloc Nut 22 TA FB90 Autocoupler 90 Bend 23 TA FBC Filler Cone Item Part No Description Qty 1 PC3 9 11 13500 HYD CHANGE OVER 1 2 TA 6GHC 6 AUTOCOUPLER HOPPER 1 3 TA 6GHCM HOPPER TANK MOUNT 1 4 TA 6HC AR STD HOPPER COUPLER BASE RH 1 5 TA 6HC BR RAM MOUNT RH 1 6 TA 6HC CR IN...

Page 57: ... THE PROPERTY OF MAJOR EQUIPMENT INTL LTD ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN PERMISSION OF MAJOR EQUIPMENT INTL LTD IS PROHIBITED LAS LASF PLA PLAF IF IN DOUBT ASK ASSY FAB Vendor Route Route Finish SELF PLATE Z PLATE C GALV SELF PAINT G PAINT Y WELD 1 6 5 8 7 1 5 4 2 TOR 8 6 7 Splash Plate Item Part No Description 1 6PQC 010 Quick Coupling Bal 2 6PQC 020 Coupling Clamp 3 6PQC...

Page 58: ...0202002BP Washer 18 M10 M10 Nyloc Nut 19 5051007003BP Stud 20 4011806002BP Wear Ring 21 69911470OR O Ring 22 4011001020BP Flange Housing 23 Grease Nipple M10 24 5060205002BP Guide Ring 25 4010101033BP Swivel Flange Body Item Part No Description 1 R1716 6 6 Gate Valve Spring Return Ram 2 JET7 Stone Trap Bend LGP 3 GARDA 1A Garda Mount Plate 4 JST P101 Jetter Stone Trap Paint 5 JET9 Pipe Outlet 6 51...

Page 59: ...LT 4 14 M12 M12 NYLOC NUT 11 15 M12x30SZP M12x30 SET BOLT 4 16 M12x35BZP M12x35 BOLT 8 17 M8 M8 NYLOC NUT 4 18 M8x30BZP M8x30 BOLT 4 19 TA WSA6 BOX END GASKET 1 20 TA WSA7 SPINNER VALVE MOUNT 1 21 TA WSB1 SPREADER BEARING MOUNT 1 22 TA WSMO WATER SPREAD MOTR MNT 1 Item Part No Description 1 201011 Tap Speed Control 2 4411 Mounting Bracket 3 12QRM Male Flow connector 4 12QRF Female Return connector...

Page 60: ...7 8 BP2001 D 4 SWIVEL 2 9 E5338 BLASTER 1 2 x3 4 TURNBUCKLE 1 10 G3011 5 8 SPRING LOADED BOLT 1 11 SC75 RAM SWEEPER RAM 1 12 BLAST_L 24 RAM LINKAGE 2 13 4716000 4 O RING 4 14 EDOW14 1 4 DOWTY WASHER 4 15 EMF38 3 8 M F CONNECTOR 17 16 EMM14RV 1 4 M M RESTRICTOR DIA 1mm 2 17 M10 M10 NYLOC NUT 1 18 M10x60BZP M10x60 BOLT 1 19 M12 M12 NYLOC NUT 2 20 M12x50BZP M12x50 BOLT 1 21 M12x60BZP M12x60 BOLT 1 22...

Page 61: ... Gasket 76 G13 Pump Head 77 G41 Gasket 78 G40 Washer 79 G31 Spring 80 G32 Oil Seal 81 G33 Ball 82 G14 Bolt 83 G38 Housing 84 G18 Bolt 85 G21 Stud 86 G15 Washer 87 G19 Bolt 88 G57 Nut 89 G56 Pin 90 G12 Bearing 91 G34 Rotor Drive 92 G35 Bearing 93 G36 Key 94 G37 Nut 95 G42 Gasket 96 G43 Nut 97 G44 Threaded Pin 98 G48 Seal Holder 99 G45 Seal 100 G46 Sealing Ring 102 G39 Bolt 103 G5 Large Gear 104 G58...

Page 62: ...58 www major equipment com MEC 9000 11000 13500 M P ...

Page 63: ...tor MEC 13500 M 1 CM 5 Mb 4010220159 Rotor MEC 9000 M BALLAST 1 CME 5 Mb 4010220160 Rotor MEC 11000 M BALLAST 1 CMEC 5 Mb 4010220161 Rotor MEC 13500 M BALLAST 1 CM 5 MSC 4010220153 Rotor MEC 9000 M Senza Colletore 1 CME S MSC 4010220154 Rotor MEC 11000 M Senza Colletore 1 CMEC 5 MSC 4010220155 Rotor MEC 13500 M Senza Colletore 1 CM 5 p 4010220147 Rotor MEC 9000 P 1 CME 5 p 4010220148 Rotor MEC 110...

Page 64: ...000 5 CMEC 7 SC 4070113200 Blade MEC 13500 5 CM 8 5012207001 Undulated ring 2 CM 9 5050507017 Seeger ring 1 CM 12 5012107010 Ball bearing 1 CM 13 5030210028 Seal ring 1 CM 14 5050107005 Screw 3 CM 15 5060605006 Black Plug 1 CM 18 5030300041 Oil seal 2 CME 18 5030300042 Oil seal Vers Ballast 2 CM 21 5060605001 Oil Plug 1 CM 23 5050107018 Screw 1 CM 24 5050202002 Aluminium washer 1 CM 25 5012107006 ...

Page 65: ...024 Gearbox WPT GARDA MEC TURBO SYSTEM G 5 540 4020807001 Central gear wheel 540 RPM Z 97 M 3 1 G 6 4010601020 Front cover 75 1 G 7 4030108008 Front and back cover gasket 2 G 8 4010007001 Shoe for gear 2 G 9 5050507002 Circlip Ø 12 E 1 G10 5050507003 Circlip Ø 25 E 1 G11 5050107020 Screw M 10x25 TE 12 G12 5012107010 Ball bearing 6307 3 G13 4010601021 Gearbox cover 1 G 14 5050107028 Screw M 12x35 T...

Page 66: ...Z 86 M 3 1 G 62 1000 4020907003 Centrifugal shaft for preshaped ring GARDA 1000 RPM 1 G 66 4020807003 Central gear wheel with idle gear 1 G 67 4020907008 Centrifuge shaft for preshaped ring idle gear GARDA 6500 1 G 68 4011703001 Bushing Ø 30x40x60 1 G 71 4011101002 Scroll GARDA 3500 1 G 72 5030210006 Ring seal OR 4950 1 G 73 4011219002 Impeller GARDA 3500 1 G 74 4011001007 Scroll and impeller supp...

Page 67: ...ifugal pump impeller TURBO SYSTEM GARDA 6500 1 G 147 5050207003 Smooth washer Ø 8 8 G 148 5030300022 Oil seal TURBO SYSTEM 45x65x8 1 G 149 4011707055 Splined smooth washer TURBO SYSTEM 1 G 150 4020907069 Splined sleeve TURBO SYSTEM MEC 5 8000 STAR KTS 1 G 150 MEC 2 4000 4020907071 Splined sleeve TURBO SYSTEM MEC 2 3 4000 1 G 151 STAR 4011907076 Front pin TURBO SYSTEM STAR 1 G 151 KTS 4011907077 Fr...

Page 68: ...64 www major equipment com Wired Controls ...

Page 69: ...65 www major equipment com ...

Page 70: ...66 www major equipment com ...

Page 71: ... BEARING 33018 2 6 66LVA1001 DRUM 2 7 57122B15 STUD M22X1 50 L089 20 8 61L1UA003 HUB 2 9 57322B1 STUD NUT M22X1 50 WR30 20 10 574221 LIMES WASHER ø22 5 20 11 5531092 NILOS GREASE SEAL 109 072 2 12 59133114 33114 070 120 37 2 13 57548B6 CROWN NUT M48X1 50 WR65 H44 7 NOTCH 2 14 56112518 CAP 125 BOLT ON ADR WITH GASKET 2 15 96308A0101 SOCKET HEAD SCREW 12 16 466103078 STIFFENING PLATE FOR AXLE SPECIA...

Page 72: ...ION WITH GAKSET S100 4 12 58514 SEEGER D042 DIN471 FOR SHAFT 2 13 57708A2 SPACER SPYDER 412E 8 14 73G01 WASHER BRAKE 412E 4218E 4 15 742YCA011 SPYDER 42 40 S100 ALIGNED 2 16 732VC03 BRAKE SHOE 406X120 412E 4 17 736XC02 SPRING EXTENDER 412E 414E 2 18 738129 SPRING BRAKE 412E 4218E 4 19 738128 SPRING BRAKE 412E 4218E 4 20 83502801 PIN FOR BRAKE SHOE 412E 4218E 4 21 73BVC01 ROLL ASSEMBLY FOR 412E 421...

Page 73: ...69 www major equipment com TANDEM AXLES STANDARD DUTY ...

Page 74: ...70 www major equipment com TANDEM steered BNR2RW1XC001 GF TANDEM steered BNR2RW1XC001 P ...

Page 75: ...71 www major equipment com TANDEM steered and fixed AR2RW1XCN001 GF TANDEM steered and fixed AR2RW1XCN001 P ...

Page 76: ...ion Qty 1 96760960 PLATE R127 B120 2 2 4352010 BOX CLAMPING LS120 4X20 R127 2 3 42122011 U BOLT E M22X2 50 H295 W128 4 4 45306 RUBBER PLATE 150X120 TK15 2 5 9812201 WASHER M22 D023 D039 SP3 0 ISO 7089 8 6 97422F1 SELF LOCKING NUT M22X2 50 CA10 DIN 982 8 TANDEM steered BNR2RW1XC001 STA ...

Page 77: ...73 www major equipment com TANDEM steered GEK2250 TANDEM fixed GEK2560 ...

Page 78: ... 22 120 150 280 335 2 8 5531091 NILOS GREASE SEAL 109 067 FOR 32213 2 9 59133213 33213 065 120 41 2 10 57122B15 STUD M22X1 50 L089 HUB AND DRUM 20 11 574221 LIMES WASHER ø22 5 20 12 57322B1 STUD NUT M22x1 50 CH30 GERMAN TYPE 20 13 57B5301 LOCK WASHER FOR M53 2 14 57552D1 CROWN NUT M52X2 00 WR70 H36 2 15 58108 SPLIT PIN 8X36 WITH SAFETY RING D66 2 16 56312002 CAP 120 M135X2 00 ADR 2 17 74417501 CAM...

Page 79: ...A1 SELF LOCKING NUT M08X1 25 THIN WITH FLANGE 8 30 732XC04 BRAKE SHOE 420X180 4218E 4 30 1 733XC05 SHOE BARE MACHIN 420X180 4218E 1 30 2 73BVC01 ROLL ASSEMBLY FOR 412E 4218E 414E 4220E 5218E 1 30 3 738127 SPRING FOR ROLL BRAKE 412E 4218E 1 30 4 83502801 PIN FOR BRAKE SHOE 412E 4218E 1 31 96701 RIVET 8X15 FOR LINING DIN7338 3 B SHAPE 20 32 734XA01 LINING 420X180 BRAKE 4218S 2 33 53A11 RUBBER CAP FO...

Page 80: ...76 www major equipment com STEERED TANDEM AXLE HEAVY DUTY AFTER HR16634 BNRAXL1XCN001_E A ...

Page 81: ...31 BOLT SPECIAL M20x1 50 L053 5 SELF STEERING AXLE ADJUSTMENT 2 23 468690 ASSEMBLY OF LEFT BOOSTER SPECIAL TYPE FOR STP 406E 1 24 468689 ASSEMBLY OF RIGHT BOOSTER SPECIAL TYPE FOR STP 406E 1 26 83206002 PIN SELF STEERING AXLE STN STR STC STK SRC STS STA STB STJ 2 27 56702 CAP LOWER WITH GASKET 2 28 57D13 WASHER WITH COLLAR FOR RING NUT STN STR STC STK SRC 2 29 58406 PIN 2 30 57D12 WASHER FOR RING ...

Page 82: ...4E 4218E 4220E 2 55 61L1XL004 HUB H10 22 120 150 280 335 2 56 5531091 NILOS GREASE SEAL 109 067 FOR 32213 2 57 59133213 33213 065 120 41 2 58 57122B15 STUD M22X1 50 L089 HUB AND DRUM 20 59 574221 LIMES WASHER ø22 5 20 60 57322B1 STUD NUT M22x1 50 CH30 GERMAN TYPE 20 61 57B5301 LOCK WASHER FOR M53 2 62 57552D1 CROWN NUT M52X2 00 WR70 H36 2 63 58108 SPLIT PIN 8X36 WITH SAFETY RING D66 2 64 56312002 ...

Page 83: ...DIN985 H M27X200 8 11 4112009 LEAF SPRING R120P278 E1543 4X20 6X20 2 12 42227014 U BOLT M M27X2 00 4 13 441R22103 CLAMPING R127 4X20 LS120 4 14 96760960 PLAQUE INTERMEDIAIRE D127 R120 1 15 45306 RUBBER PLATE 150X120 TK15 1 16 9812201 WASHER M22 D023 D039 SP3 0 ISO 7089 ZINC PLATED 4 17 97422F1 SELF LOCKING NUT M22X2 50 CA10 DIN 982 ZINC PLATED 4 18 42122011 U BOLT E M22X2 50 H295 W128 2 19 4352010...

Page 84: ...80 www major equipment com STEERED TANDEM AXLE HEAVY DUTY AFTER HR16634 BNRAXL1XCN001_E C ...

Page 85: ...M10X1 50 DIN 985 6 77 57B1001 LOCK WASHER Ø10 FOR PROTECTION PLATE 2 78 732XC04 BRAKE SHOE 420X180 4218E 4 78 1 96701 RIVET 8X15 FOR LINING DIN7338 3 B SHAPE 20 78 2 734XA01 LINING 420X180 BRAKE 4218S 2 78 3 738127 SPRING FOR ROLL BRAKE 412E 4218E 1 78 4 733XC05 SHOE BARE MACHIN 420X180 4218E 1 78 5 83502801 PIN FOR BRAKE SHOE 412E 4218E 1 78 6 83302003 PIN FOR ROLL BRAKE 1 78 7 737VC01 ROLL FOR B...

Page 86: ...2 4 3 20011 M22 x 1 5 Wheel Bolt L 66 20 4 4 20100 Internal Wheel Bolt Nut 20 5 20013 Seal Oil 108 2 6 20105 Dust Cover 2 7 20016 Lock Washer 12mm 12 8 20017 Hex Bolt M8 x 16mm 12 9 61383 M22 Din Wheel Nut 20 10 61371 M22 Din Inner Washer 20 11 61372 M22 Din Outer Washer 20 Item Part No Description Qty 1 61061 L 212mm Large Head Left 1 2 61071 L 212mm Large Head Right 1 3 61065 L 519mm Large Head ...

Page 87: ... Support Washer Camshaft 4 8 61120 Circlip 4 9 20052 Hex Nut M10 8 10 20051 Plain Washer Ø10 8 11 20048 Hex Bolt M10 x 32 8 12 61080 Spherical Bearing Camshaft 2 13 20067 Anchor Pin Bush 4 14 61171 Anchor Pin 4 15 20058 Axle Washer 2 16 20059 Cotter Pin Ø8 x 40 2 17 20060 Heavy Duty Axle Nut 2 18 61140 Return Spring 2 19 61141 Anchor Spring Pin 4 20 61150 Return Spring Pin 2 21 61220 Cam Roller Re...

Page 88: ......

Page 89: ... Mayo Ireland Tel 353 0 9496 30572 United Kingdom Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany Major Equipment Intl Ltd Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 ...

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