Majestic 500DVKHL Installation And Operating Instructions Manual Download Page 53

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73D0129

DVKHL Series Gas Fireplace

repLaceMent partS

FIreBOx cOMpOnentS anD acceSSOrIeS

11a,b

7a,b

730024
KHLDV firebox parts

Item Description

qty.

DVKHL400

DVKHL500

1. Bulb

73D0020

2. Bulb Socket

73D4521K

3. Glass Frame Assembly

73D1015K

73D0159K

4. Junction Box Assembly (not shown)

26D2128K

5. Light Lens

73D0022

6. Panel, Access, Door

73D0029K

7a. Cottage Red Firebrick Set

FBDVKHL400CR

FBDVKHL500CR

7b. Tavern Brown Firebrick Set

FBDVKHL400TB

FBDVKHL500TB

8. Old English Firebrick Set

FBDVKHL400OE

FBDVKHL500OE

accessories / Field Installed Options

9. Right Access Panel w/ Louvers (used with blower) 1

73D4511K

10. Left Access Panel w/ Louvers (used with blower) 1

73D4512K

11a. T-Stat Blower with Speed Control (Millivolt system) 1

BLOTKHLTD

11b. Blower Kit (Signature Command System)

BLOTKHLSC

Summary of Contents for 500DVKHL

Page 1: ...or additional information consult a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile ho...

Page 2: ...ighting Pilot 28 Lighting Burner 29 To Turn Off Gas 29 Check Gas Pressure Signature Command 30 Electrical Installation Signature Command 30 Optional Wall Command Center Signature Command 31 Optional F...

Page 3: ...ank s inside any structure Locate propane LP supply tank s outdoors To prevent performance prob lems do not use propane LP fuel tank of less than 100 lbs capacity 3 If you smell gas shut off gas suppl...

Page 4: ...e for servicing and proper operation 17 When the appliance is installed directly on carpeting tile or other combustible material other than wood floor ing you must set appliance on a metal or wood pan...

Page 5: ...itch Ignitor Light Control Blower Control optional Access Panel FP2124 GAS pressures HIGH ELEVATIONS Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4 5...

Page 6: ...B 35Z x 902 mm 39Z x 1003 mm C 32 813 mm 36 914 mm D 22Z x 572 mm 24Z x 622 mm E 28Z 714 mm 32Z 816 mm F 30 762 mm 30 762 mm G 38M zn 976 mm 38M zn 976 mm H 23M 606 mm 23M 606 mm I 44C 1127 mm 44C 112...

Page 7: ...ation or other materials This could cause a fire NOTE COLD CLIMATE INSULATION If you live in a cold climate seal all cracks around your appliance and wherever cold air could enter the room with noncom...

Page 8: ...appliance Never obstruct the front opening of the fireplace Do not install in the vicinity where gasoline or other flammable liquids may be stored Vent pipe routing Refer to the Venting section found...

Page 9: ...l 6 5 3 21 2 41 2 45 1 31 2 FP2129 mantel leg 11 2 FP2129 Fireplace Opening Figure 5 Mantel clearances Top View WARNING Follow these instructions carefully to ensure safe installation Failure to follo...

Page 10: ...mbustible materials i e brick tile slate steel or other materials with a UL fire rating of Zero may be used to cover the black painted face of the appliance It is permissible to bring combustible wall...

Page 11: ...Operation of improperly installed and maintained venting system could result in serious injury property damage or loss of life NOTICE Failure to follow these instructions will void the warranty WARNIN...

Page 12: ...side Chase below If pipe is enclosed in chase it is not exposed It is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust Certain lim...

Page 13: ...ly above the meter regulator assembly 5 m above the meter regulator assy I Clearance to service regulator vent outlet 3 91 cm 3 91 cm J Clearance to nonmechanical air supply inlet 6 15 cm for applianc...

Page 14: ...to the face of the outer wall must not exceed 16 4 9 m Sidewall Vent Graph showing the relationship between vertical and horizontal dimensions for a Direct Vent flue system Figure 10 Rear Wall Ventin...

Page 15: ...le Figure 10 NOTE Horizontal sections of this vent system require a minimum of 3 clearances to combustibles at the top of the flue and 1 clearance at the sides and bottom until the flue penetrates the...

Page 16: ...reater than 17 5 2m The maximum number of 45 elbows permitted per side wall installation is two 2 These elbows can be installed in either the vertical or horizontal run For each 45 elbow installed in...

Page 17: ...Install drain pipe Install window well not supplied Refill hole with 12 of coarse gravel leaving a clearance of approximately 4 below snorkel Figure 16 3 Install vent system 4 Ensure a watertight sea...

Page 18: ...vertical sections From 0 to a maximum of 8 2 5 m of vent pipe can be used between elbows Figure 19 The maximum angular variation allowed in the system is 270 Figure 19 The minimum height of the vent...

Page 19: ...g to the position of the flue exit Mark the center point where the vent will penetrate the ceiling Drill a small locating hole a this point Drop a plumb line from the inside of the roof to the ceil in...

Page 20: ...ombustible materials 6 Continue to add pipe sections until the height of the vent cap meets the minimum building code require ments NOTE You must increase vent height for steep roof pitches Nearby tre...

Page 21: ...er must supply an external regulator The external regulator will reduce incoming gas pressure You must reduce incoming gas pressure to between 11 and 13 inches of water If you do not reduce incoming g...

Page 22: ...ikely to freeze A sediment trap collects moisture and contaminants and keeps them from going into the burner system gas controls If sediment trap drip leg is not installed or is installed wrong burner...

Page 23: ...nter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high Figure 26 After taking pressure reading be sure and turn captured screw clockwise firmly to reseal...

Page 24: ...to cool before proceeding 2 Clean the inside of the firebox wall and floor where the blower and wires will be installed Make sure the firebox wall and floor are clean and dry before mounting the blowe...

Page 25: ...un the two wires mentioned earlier up the left firebox wall and snap wires into clip assembled in 10 on the outer shell wall Make the connection to the left blower Replace the refractory and hearth re...

Page 26: ...re 32 Blower Access Covers FP2136 blower access plates Figure 31 Blower Access Covers FP2136 Figure 34 Attach Blowers to Brackets Figure 33 Install New Louvers FP2233 attach blower brackets 1 09 FP223...

Page 27: ...attempted repair may result in a fire or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualified service technician to inspect the appliance and to r...

Page 28: ...The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged knobs may result in serious injury WARNING 1 Depress and turn knob counterclockwise to pilot...

Page 29: ...ng the burner Depress and turn the knob counterclockwise to the ON posi tion Figure 37 It will take less than four 4 seconds for the burner to ignite Pilot position Depress and turn knob to pilot posi...

Page 30: ...se firmly to reseal Do not over torque Check test points for gas leaks FP1909a signature command valve alternate view 8 08 Pressure Inlet Pressure Outlet Pilot Adjust ment Screw FP1909a Figure 40 Sign...

Page 31: ...must be turned off before connecting fans to the main electrical power supply or performing service CAUTION figure 41 Signature Command Wiring Diagram WARNING Before installing the blower turn off th...

Page 32: ...and rear brick NOTE Remove brackets that secure wall brick 7 Remove the access covers on the right and left side walls of the firebox toward the front by unfastening the screws NOTE The access covers...

Page 33: ...ction Box In Fireplace White Black White Black Black White Green Connector Pin To Control Box AC Module Light Rear Burner Solenoid Control Box Blower Right Blower Left Black Black FP1915 AC box wiring...

Page 34: ...36 blower access plates Figure 44 Blower Access Plates FP2136 Figure 45 Attach Blowers to Brackets Figure 46 Install New Louvers FP2233 attach blower brackets 1 09 FP2233 FP2234 install louvers 1 09 R...

Page 35: ...hone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your finger to push in the master switch Never use tools If the switch will not fu...

Page 36: ...omeowner s Manual bag into the command center box Make sure the batteries orientation match 5 Press the master switch to the ON position Within eight 8 seconds it will beep once This indicates the sys...

Page 37: ...iliary AC Outputs Transmitter RFSC Three Flame Height Settings X Low battery Indication for Transmitter X Child Proof Lock out X LCD Backlight X Security Codes X Thermostatic Control Mode X Three Brig...

Page 38: ...an begin Use paper clip to depress button One beep for RF receiver ON or two beeps for RF receiver OFF will be given as confirmation 2 After the RF receiver is ON holding the OFF button on the Command...

Page 39: ...aster switch to the off O position 2 Press the OFF button to Medium Low then Off 3 Hold the OFF button anytime for three seconds This command of OFF will remember all last settings before turning off...

Page 40: ...no key is pressed The transmitter will send an OFF signal after reset 4 After reset the transmitter is operating in manual mode The room temperature is shown Manual Mode Figure 50 1 Press the ON butt...

Page 41: ...e fireplace is on the blower speed will take effect right away if the fire place is off the receiver will remember this setting and blower is still off 4 If you continue to press FAN button to the pos...

Page 42: ...operation Turn the unit OFF before replacing batteries F FP2150 low battery display 12 08 FP2150 Figure 57 Low Battery Display Child Proof Protection Figure 58 1 Press and hold the ON and OFF buttons...

Page 43: ...f the glass toward the glass 4 Remove glass frame by releasing the three latches located at the top of the firebox Tilt glass away from the unit lift glass frame up and away from the unit Figure 60 FP...

Page 44: ...d to secure the panel in place 4 Place the rear lower panel by setting it over the channel behind the light socket Make sure the grout line lines up with the one on the side 5 NOTE Have the left panel...

Page 45: ...e wide end toward the back and the branch toward the front and left Set the log by having the protrusion on the bottom of the log rest to the left side of the grate bar and behind the pilot shield Als...

Page 46: ...at angle over the rear and the middle logs by matching the indentation on the bottom of the log with protrusion on the rear log Set the pointed end of the log over the flat surface of the middle log...

Page 47: ...on Page 45 9 Slide the rings of the screen provided inside the unit above the grate over the rod Make sure the screen handles are toward the center 10 Hook the rod screen assemblies over the three ho...

Page 48: ...ontrol compartment logs and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year Make sure the burner porting pilot air opening and burner air opening are free of obs...

Page 49: ...s may be used Handle glass door with care to avoid striking or scratching it on hard objects To clean glass door follow Glass Removal procedure outlined in the Final Installation section Film deposit...

Page 50: ...hermocouple connection at the gas valve is fully inserted and tight Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter lead wir...

Page 51: ...he pilot flame for maximum flame impingement on thermocouple A Check for flue product leak Replace defective pipe section B Check horizontal venting piping is running upward 1 4 per foot Do not run th...

Page 52: ...h Battery polarity wrong LED on the Command Center does not show solid green The 5 pin connector on the AC board broken or bent AC plug is plugged to AC mains Battery voltage low Using battery Check v...

Page 53: ...Lens 1 73D0022 73D0022 6 Panel Access Door 2 73D0029K 73D0029K 7a Cottage Red Firebrick Set 1 FBDVKHL400CR FBDVKHL500CR 7b Tavern Brown Firebrick Set 1 FBDVKHL400TB FBDVKHL500TB 8 Old English Firebric...

Page 54: ...54 73D0129 DVKHL Series Gas Fireplace REPLACEMENT PARTS Standing Pilot Millivolt control 1 3 4 5 6 7 8 2C 2I 2T 2 10 11 12 13 14 730024 khldv mv valve parts...

Page 55: ...1 69D0030 69D0030 69D0030 69D0030 5 Rocker Switch 1 41D0048 41D0048 41D0048 41D0048 6 Piezo Igniter 1 14D0503 14D0503 14D0503 14D0503 7 Rear Injector 1 58D0102 58D0052 57D0679 57D0680 7 Front Injector...

Page 56: ...56 73D0129 DVKHL Series Gas Fireplace REPLACEMENT PARTS SIGNATURE COMMAND SYSTEM 730024 KHLDV SG parts 12 08 1 2 3 4 14 5 6 7 8 9 13 15...

Page 57: ...D0030 69D0030 7 Rear Injector 1 38D0102 38D0102 57D0679 57D0680 7 Front Injector 1 57D0612 57D0612 56D3059 62D3005 8 Rear Burner Assembly 1 73D3270 73D3270 73D3268 73D3268 8 Front Burner Assembly 1 73...

Page 58: ...58 73D0129 DVKHL Series Gas Fireplace HOT 1 2 3 4 5 6 9 7 8 10 730024 KHLDV vent parts VENT components REPLACEMENT PARTS...

Page 59: ...Heat Deflector Firestop 90 Elbow and Adjustable Pipe 11 to 14 24 Section of Pipe 2 1 Vertical Termination see below see below 5DT VC 2 1 Extended Vertical Termination 58DVA VCE 1283 2 1 High Wind Ver...

Page 60: ...s REPLACEMENT PARTS Item Description Qty 400DVKHL 500DVKHL 1 Log 1 1 73D0539 73D0200 2 Log 2 1 73D0540 73D0201 3 Log 3 1 73D0541 73D0202 4 Log 4 1 73D0542 73D0203 5 Log 5 1 73D0543 73D0204 6 Log 6 1 7...

Page 61: ...73D0129 61 DVKHL Series Gas Fireplace...

Page 62: ...cordance with the above provisions shall comply with NFPA 720 and ANSI UL 2034 listed and IAS certified Signage A metal or plastic identification plate shall be permanently mounted to the exterior of...

Page 63: ...ifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly...

Page 64: ...Paris Kentucky 40361 www mhsc com Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency 400DVKHLNV 69 6 400DVKHLPV 78 2 400DVKHLNSC n a 400DVKHLPSC n a 500DVKHLNV 75 2 500DVKHLPV 69 8 500DVK...

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