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Kleiss MCS120-24 System Manual v.1.1 March 2021
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www.MainlineControlSystems.com
1.0 General Safety Information:
NOTE:
Before using the Kleiss MCS120-24 System make certain you read the instruction manual completely and are
comfortable and familiar with the operation of the tools. If you have any questions, concerns or feel there is conflicting
information, please contact Mainline Control Systems (MCS) before proceeding at 844-FLO-STOP.
NOTE:
The purpose of the Kleiss MCS120-24 System is to tap and stop flow in natural gas lines sizes 2” through 4”
operating at a maximum of 120 psi. Review and follow your company safety procedures for operations involving tapping
and stopping live natural gas lines.
2.0 System Specifications:
2.1 General
2.1 General
A) Pipe diameter between 2” and 4”
B) Pipe material = steel
C) Maximum operating pressure of 120 psi
NOTE: Tools are designed and built with a safety factor to allow +10% (+12 psi) for operation on 120 psi MAOP
systems or in abnormal operating conditions.
D) Tool to fitting connection of 2-1/2” BSP threads
2.2 Tapping Tool and Completion Tool Kit Specifications
2.2 Tapping Tool and Completion Tool Kit Specifications
A) Maximum operating pressure of 120 psi (see NOTE in 2.1C)
B) Cutter available
a) 1.93” (49 mm) steel [Part# 13200130]
C) 1/4” (6.3 mm) pilot drill used for all materials [Part #14300060]
D) Air motor & compressor requirements
a) Connection to the air motor ~ 1/2” NPT
b) 90 psi measured at the inlet of the air motor during operation
c) Refer to manufacturer air motor specifications guide
E) Oiler / separator required to be used to extend the life of the air motor
a) Use standard pneumatic oil in tool
F) Weights
a) Tapping tool with cutter ~ 21 lbs.
b) Completion tool without completion plug attached ~ 6 lbs.
c) Air motor ~ 11 lbs.
d) Shipping weight in case ~ 53 lbs.
G) Dimensions
a) Tapping tool height with cutter ~ 29”
b) Completion tool height ~ 14”
c) Storage case ~ 38” length x 18” width x 6” height
