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19. 

Routine Inspection. Testing and Maintenance - continued

        

        19.12   Open the damper using a 12mm A/F spanner on the TD box. Check for foreign 

                     items in and around blades, paying particular attention to blade fishtails. Remove 

                     any obstructions. 

                              19.12.1      Clean the inside of the damper case where the blades make contact with the 

                                                gasket seals. Use a soft cloth with a light application of light lubricant. (Connect 

                                                Duck Oil recommended). 

                              19.12.2      Lightly apply a light lubricant into blade axle bearings depressing the side gaskets 

                                                to allow access. It may be necessary to re-apply lubricant a couple of times, whilst 

                                                operating the damper using the 12mm A/F spanner, until the torque has reduced to 

                                                less than 5Nm for mid-range travel, and 10Nm for full damper closure.

                              19.12.3      There should be no more than a thin film of lubricant applied. Remove all excess 

                                                lubricant. It is particularly important as excess oil will tend to collect dirt and dust 

                                                which will have a negative effect on dampers remaining clean.

                              19.12.4      Refit the actuator (Refer to section 16).

                              19.12.5      Switch on power to the actuator. 

                              19.12.6      The actuator should reach its 'powered state' position in <60 seconds. If it does not. 

                                                refer to sections 20 and 22. 

                              19.12.7      Replace access doors, and ensure the damper is left in its 'powered state'.

                              19.12.8      Record all work that has been undertaken in the maintenance log. 

                              19.12.9      It is important to log and review maintenance frequency based on inspections and 

                                                test history. 

                              19.12.10    The actuator is maintenance-free. 

20. 

Fault Finding

        

        20.1      TF Actuator

21. 

Actuator orientation change

        

        21.1     Refer to sections 16 and 18. Position the actuator to the required position as necessary.

FSD-TD - Installation Operation and Maintenance Instructions

SYMPTOM

FAULT

ACTION

Green LED on the

thermal fuse (TF)

is not illuminated 

No power / incorrect supply 

Check supply 

TF tripped. Remove TF from

duct, separate two halves,

continuity check the two contacts

within the probe section (or test

with new probe)

If open circuit, replace probe 

Actuator faulty 

Replace actuator 

Synchronization of actuator and

damper incorrect 

Remove actuator and refit.

(Refer to sec1ions 16 and 17) 

Damper seized 

Refer to section 21.1 

Blades do not

travel fully open /

closed

Lack of maintenance to the blade

bearings 

Apply DEB duck oil or similar

to the side gasket and blade

bearing and wipe away any

dirt/dust with a soft cloth  

Noisy damper

during operation 

Page 17

Summary of Contents for BSB FSD-TD Series

Page 1: ...the Work at Height regulations 2005 and current site rules 1 6 All work should be carried out in accordance with HSE guidelines and regulations and any specific local site rules 2 Important 2 1 These instructions should be read in its entirety before commencing work The installer must be Competent with the manufacturer s fire barrier separating element construction 2 2 Actuators are IP54 rated Che...

Page 2: ...uipment and tools will vary dependent upon the fire barrier construction that the damper is being installed within Standard equipment normally used for the building of the particular barrier should suffice 3 2 Access equipment as necessary 3 3 Temporary support equipment to retain damper in position 3 4 Cordless drill with 2 5mm and 10mm drill bits for fitting TF 3 5 4mm drywall and 8mm concrete m...

Page 3: ...s lined out with 12 5mm minimum fire board providing the finished aperture size 5 3 3 Mark out the position and size required on the wall taking into account the fire board thickness used for lining out 5 4 Using appropriate means e g jig saw cut the hole in the wall removing each layer and any infill that is present 5 5 Cut 2 pieces of steel track equal opening width 5 6 Fit track to top and bott...

Page 4: ...EASY FIX angle frame to the wall using drywall screws 150mm max pitch 6 3 It is not a necessity to fill the void behind the angle frame but suitable fire rated infill may be used if considered required for insulation purposes 6 4 Important Ensure the screws pick up the track lining the hole so that the proper fire integrity of the installation will not be compromised 6 5 On the reverse side fit a ...

Page 5: ...cing blocks approx 10mm high x 25mm square from any available material such as drywall boards Position spacing blocks within the opening at extremities of damper and stand the damper with blades running horizontally on blocks so that damper is central in opening 7 6 Drill out the outer row of 2mm diameter angle frame pilot holes to the appropriate size 7 7 Fix the angle frame to the wall using sui...

Page 6: ...Page 6 FSD TD Installation Operation and Maintenance Instructions 7 Masonry Wall AF EASY FIX Angle Frame Installation Fig 4 continued Fig 4 ...

Page 7: ...100mm 8 5 When placing the damper into the hole ensure that it sits central in both width and depth 8 6 With damper in place drill the 2mm diameter outer pilot holes View A out and into the concrete floor to the appropriate size 8 7 Place damper in prepared hole and secure in place 8 8 Fix the angle frame to the floor using suitable steel sleeved anchors min Ø6 5mm 8 9 It is not a necessity to fil...

Page 8: ...round the inside of the opening in corresponding positions to the HEVAC frame builder s ties 9 5 Bend the builder s ties out See Fig 6 9 6 Vertical installation only Prepare a pair of spacing blocks approx 25mm cubed from any available material such as drywall boards Position spacing blocks within the opening at extremities of damper and stand the damper on blocks so that damper is central in open...

Page 9: ...Page 9 FSD TD Installation Operation and Maintenance Instructions 9 HF HEVAC Frame Installation wall and floor Procedure Figs 6 8 continued Fig 8 Wall ...

Page 10: ...ing edges including the perimeter of the fire batt and between the AF return and fire batt have Fire Pro glue applied as directed by the manufacturers directions 10 5 The Fire Batt is better to be slightly over sized that allows for a firm push into place than fitted loosely 10 6 Once the Fire Batt has been fitted apply a 10 15mm bead of Rockwool FirePro acoustic intumescent sealant around the per...

Page 11: ...e to ease connection to ductwork connect stub duct s to damper spigot s before positioning damper in wall opening 11 3 Fit sleeve around damper using 16off steel pop rivets provided 11 4 Fit sleeve around damper using 16off steel pop rivets provided 11 5 Drywalls must be lined so cut hole size is Sleeve OAL 2 x wall board thickness 10mm it is acceptable to have zero gap at bottom and 20mm gap at t...

Page 12: ... angles to wall as damper should be free to move within opening 11 14 Connect ductwork as required 12 Dry wall CL Cleated Installation Procedure Fig 12 12 1 Refer to section 5 for wall preparation instructions 12 2 This installation method is to be followed when extra support is required due to the damper size weight or other factors 12 3 Ensure that the supporting drop rods are suitably sized for...

Page 13: ...FSD TD Installation Operation and Maintenance Instructions 12 Dry wall CL Cleated Installation Procedure Fig 12 continued Fig 12 Page 13 ...

Page 14: ...temporarily support damper centrally in wall opening 13 5 Prepare 16 off pattress pieces from plasterboard of same material as main construction Plasterboard pattress should be sufficiently wide to butt up to damper spigots duct and overlap the outer edge of the track lining the opening by at least 10mm They need to be long enough to form neat comers 13 6 Two layers of pattress are required each s...

Page 15: ...desired orientation and then slide actuator into position Fit indication pointer large washer and 8mm A F screw all provided and tighten to 5Nm max torque See Fig 1 16 5 When power is applied the damper blades will start to travel to the open position 16 6 Dampers can be manually wound open to allow duct work systems to be tested Manually wind the actuator using the crank handle provided fully to ...

Page 16: ...is present the LED on the thermal fuse will be illuminated when the actuator is powered Refer to Section 20 1 if it is not illuminated 19 4 Remove access door to reveal damper s internal elements 19 5 Visually inspect the internal damper elements for signs of corrosion obstruction or accumulated dirt dust 19 6 If there are any obstructions or if the damper s blades gasket seals are dirty they need...

Page 17: ... should reach its powered state position in 60 seconds If it does not refer to sections 20 and 22 19 12 7 Replace access doors and ensure the damper is left in its powered state 19 12 8 Record all work that has been undertaken in the maintenance log 19 12 9 It is important to log and review maintenance frequency based on inspections and test history 19 12 10 The actuator is maintenance free 20 Fau...

Page 18: ...e installation needs to be inspected thoroughly before the damper actuation is tested 22 5 Actuation testing should be completed as follows 22 5 1 Isolate the power 22 5 2 Remove access door s 22 5 3 Test manually using the crank handle provided to set the damper to the normal state powered state A quarter turn in the opposite direction locks it Visually confirm that the damper is in its normal st...

Page 19: ...cation codes listed in the system designer s damper schedule Confirm the damper is the correct type and model Unique system identification and location reference aids commissioning and must be clearly indicated on the damper or agreed location The damper position shall be checked against the installation drawings details Ensure modifications have not been made to the tested method Check the damper...

Page 20: ...ual product brochures sales office or website BSB Engineering Services Limited Unit 56 Trinity Trade Centre Mill Way Sittingbourne Kent ME10 2PD UK Tel 44 0 1795 422609 For purchase orders and order related enquiries please email orders bsb dampers co uk For pricing technical and general enquiries please email enquiries bsb dampers co uk Website www bsb dampers co uk A member of the Maico group BS...

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