Trox Technik EK-JZ-R/DE/1200X2030/B24 Installation And Operating Manual Download

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Smoke control damper

Type EK2-EU

Installation and operating manual

Read the instructions prior to performing any task!

according to EN12101-8
Declaration of Performance DoP / EK2-EU / 001

GB/en

Summary of Contents for EK-JZ-R/DE/1200X2030/B24

Page 1: ...Smoke control damper Type EK2 EU Installation and operating manual Read the instructions prior to performing any task according to EN12101 8 Declaration of Performance DoP EK2 EU 001 GB en...

Page 2: ...original Valid from 12 2020 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Germany Germany Phone 49 0 2845 2020 Telefax 49 0 2845 202 265 E mail trox trox de Internet http www troxtechnik com 02...

Page 3: ...ying content Translating content Microcopying content Saving content to electronic systems and editing it TROX Technical Service To ensure that your request is processed as quickly as possible please...

Page 4: ...not avoided may result in property damage ENVIRONMENT Environmental pollution hazard Tips and recommendations Useful tips and recommendations as well as informa tion for efficient and fault free oper...

Page 5: ...stant smoke extract ducts 31 5 7 1 In vertical and horizontal smoke extract ducts 31 5 7 2 In horizontal smoke extract ducts 33 5 7 3 On horizontal smoke extract ducts 34 5 7 4 On top of horizontal sm...

Page 6: ...added Country specific guidelines directives and model regulations must be observed Use in accordance with a fire protection concept that is based on the protection goal can authorise further install...

Page 7: ...tion of construction products and building elements Fire resistance tests on compo nents of smoke control EN 1751 Ventilation for buildings Air terminal devices Declaration of performance DoP EK2 EU 0...

Page 8: ...l Fixing screw Seal Keep clear to provide access to the actuator encasing Fig 4 Actuator encasing Module encasing Dimensions mm Size H L L3 L4 S 200 380 650 only without inspection access panel 750 wi...

Page 9: ...ive required For 15 Nm and 25 Nm small for 40 Nm large EK2 EU Connecting subframe optional Fixing screw Seal Keep clear to provide access to the actuator encasing Fig 4 Actuator encasing Module encasi...

Page 10: ...5 70 75 81 86 91 96 101 107 450 41 47 52 57 63 68 73 79 84 90 95 100 106 111 500 44 49 55 60 66 71 77 82 88 93 99 104 110 116 545 46 51 57 63 69 74 80 86 91 97 103 108 114 120 L 600 800 60 67 74 81 88...

Page 11: ...ble take the product in its transport packaging up to the installation location Transport protection devices The EK2 EU is delivered with cardboard transport pro tection that stabilises the casing dur...

Page 12: ...extract the smoke control dampers in the affected fire compartment open so that smoke can be extracted All other smoke control dampers remain closed In the event of a fire smoke control dampers that...

Page 13: ...s or solid shaft walls made of for example concrete aerated concrete or bricks gross density 500 kg m Wall thickness W 100 mm Provide each installation opening according to the local and structural co...

Page 14: ...ion position The smoke control damper can be installed so that the damper blade shaft is horizontal or vertical The position of the actuator is not critical but it must remain acces sible for maintena...

Page 15: ...in one line but pre drill in an offset pattern Fig 9 EK2 EU on top of each other 1 m dry wall screw 6 80 mm by others n B 100 200 round up if necessary P1 B 100 n 200 mm P2 P1 50 P3 P1 2 m n 1 number...

Page 16: ...you can fill in concrete Fig 11 1 or calcium silicate boards Fig 11 2 at the bottom Be sure to attach the boards to each other and also to attach them to the brick structure To do so use glue or screw...

Page 17: ...ca tion Installation gap s1 left s2 right s3 top s4 bottom a EI90 S Annular gap cover Annular gap cover Annular gap cover Annular gap cover b EI90 S Annular gap cover Annular gap cover Annular gap cov...

Page 18: ...installation variant b c d Stick the high temperature sealing tape on the damper housing in the trim panel thickness on the damper housing detail 4 High temperature sealing tape on page 14 Push the s...

Page 19: ...p s1 left s2 right s3 top s4 bottom 2a EI90 S Mortar Annular gap cover Mortar Annular gap cover 2b EI120 S Mortar HT sealing tape Mortar HT sealing tape 2c EI90 S Mortar HT sealing tape Mortar Annular...

Page 20: ...b 1200 100 50 5 mm 1355 mm h 750 100 100 5 mm 955 mm 2 In case of installation variant 2b 2c 2d 3b Stick the high temperature sealing tape on the damper housing in the trim panel thickness on the dam...

Page 21: ...ctors for installation with mortar Wall connectors can be ordered as accessories Screw the wall connector to the damper casing with dry wall screws 6 x 30 mm by others pre drill with 3 x 25 mm Install...

Page 22: ...h the smoke control damper into the installation opening and secure it Make sure that the actuator encasing rests on the face of the wall or freely positioned up to a total length L 1 2 centred in the...

Page 23: ...ling slab Mortar Wall connectors available as accessories Dry wall screw 6 x 30 mm by others pre drill with 3 x 25 mm Reinforcement irons for connecting the mortar bed to the ceiling slab by others B...

Page 24: ...Fasten the wall connectors to the damper casing with dry wall screws pre drill with 3 mm Push the smoke control damper into the installation opening and secure it Make sure that the actuator encasing...

Page 25: ...EU vertical or horizontal installation position Metal stud system Trim panels Cladding fire rated plasterboard fire barrier 2 x 12 5 Fire protection acrylic bead peripheral sealing Mineral wool A1 An...

Page 26: ...10 5 mm 865 mm For the metal stud frame additionally consider the trim panel thickness 2 Push the smoke control damper into the installation opening and secure it Make sure that the actuator encasing...

Page 27: ...stallation position Metal stud system Trim panels Cladding fire rated plasterboard fire barrier 2 x 12 5 Fire protection acrylic bead peripheral sealing Mineral wool A1 Annular gap cover 2 pieces 12 5...

Page 28: ...nally consider the trim panel thickness 2 Push the smoke control damper into the installation opening and secure it Make sure that the actuator encasing rests on the face of the wall or freely positio...

Page 29: ...ire rated plasterboard fire barrier 2 x 12 5 Mineral wool A1 Mortar W Wall thickness 100 mm Installa tion var iant Classifica tion Installation gap s1 left s2 right s3 top s4 bottom a EI90 S Mortar Mo...

Page 30: ...moke control damper into the installation opening and secure it Make sure that the actuator encasing rests on the face of the wall or freely positioned up to a total length L 1 2 centred in the wall 3...

Page 31: ...dition to the use shown here in vertical calcium silicate smoke extract ducts the EK2 EU is also suitable for use leading from vertical smoke extract ducts with a solid design shaft Here installation...

Page 32: ...Fig 19 3 between the duct and the damper Apply glue to the angle sections at the joints at the smoke extract duct and the smoke control damper then link the sections with steel staples distance 150 mm...

Page 33: ...density 500 kg m wall thickness 35 mm or equivalent e g Promat type AD40 or L500 d 40 mm 1 Insert smoke control damper into the fire resistant smoke extract duct and suspend it 5 8 Suspending the smok...

Page 34: ...sistant horizontal smoke extract ducts classification index ved A Installation flush at the top and bottom Angle section by others Suspension system 39 Installation Fire resistant smoke extract ducts...

Page 35: ...fire resistant smoke extract duct from the smoke control damper according to the manu facturer s instructions 2 Suspend the smoke control damper 39 3 Connect the fire resistant smoke extract duct to...

Page 36: ...Angle section by others Connection 40 Reinforcing strips of fire rated PROMATECT LS board d 35 mm or equivalent Suspension system 39 Solid ceiling slab Steel staples by others Dry wall screws 4 100 mm...

Page 37: ...smoke extract duct underneath the smoke control damper according to the manufacturer s instructions 4 Connect the fire resistant smoke extract duct to the smoke control damper by placing an angle sec...

Page 38: ...nt tested to EN 1366 8 gross density 500 kg m wall thickness 35 mm or equivalent e g Promat type AD40 or L500 d 40 mm 1 Make and suspend a fire resistant smoke extract duct from the smoke control damp...

Page 39: ...2 35 52 70 96 150 5 8 2 Fixing the unit to the ceiling slab Fig 24 Fixing to the ceiling slab 1 Fire rated anchor with suitability certificate 2 Push through installation Use only fire rated steel anc...

Page 40: ...praisal certificate If the smoke control damper is not exposed to mechanical forces the functional stability of the smoke control damper is not affected connection according to assembly and operating...

Page 41: ...low the manufacturer s instructions 6 2 Cover grilles Fig 28 Smoke control damper with cover grille EK2 EU Cover grilles If no smoke extract duct is connected to the smoke con trol damper a cover gril...

Page 42: ...have at least 30 minutes circuit integrity Depending on where a damper is installed country spe cific regulations may apply Actuators with 24 V AC DC Safety transformers must be used The connecting c...

Page 43: ...torque and the order option order code detail The following tables can be used to identify the corresponding actuator Select intermediate sizes with the next larger dimension For wiring examples and...

Page 44: ...wer consumption when idle 0 1 W 0 5 W Power consumption rating 6 VA 5 VA 18 VA 8 2 A Imax 5 ms 8 2 A Imax 5 ms Torque 15 Nm 25 Nm 40 Nm Run time 30 s 90 60 s 90 60 s 90 Limit switch Type of contact 2...

Page 45: ...n idle 0 4 W 0 5 W Power consumption rating 7 VA 6 VA 15 VA 4 A Imax 5 ms 7 9 A Imax 5 ms Torque 15 Nm 25 Nm 40 Nm Run time 30 s 90 60 s 90 60 s 90 Limit switch Type of contact 2 changeover contacts S...

Page 46: ...W 3 W Power consumption when idle 0 3 W Power consumption rating 6 5 VA 5 5 VA 8 2 A Imax 5 ms Torque 15 Nm 25 Nm Run time 30 s 90 60 s 90 Work area Y 2 10 V DC Input resistance 100 k Position feedbac...

Page 47: ...se the control system of the mechan ical smoke extract system or pressurisation system also controls and monitors the status of the dampers If there are integral communication modules fitted inside th...

Page 48: ...ical data for the control module Order code detail B24A B24AM B24AS Control module AS EM EK AS EM M AS EM SIL2 Supply voltage 26 5 31 6 V DC Current consumption 450 mA 450 mA 400 mA from AS i Max curr...

Page 49: ...e control module Order code detail B24BKNE Control module BKNE230 24 Nominal voltage AC 230 V 50 60 Hz Functional range AC 198 264 V Rating 19 VA including actuator Power consumption 10 W including ac...

Page 50: ...ory wired Technical data for the actuator 7 3 Actuators on page 43 Connection data Order code detail B24C Control module BC24 Supply voltage Provided by the SLC con trol module Power consumption 1 W C...

Page 51: ...F ST BRM 10 F Electrical data Supply voltage 18 32 V DC typically 24 V Current consumption 5 mA typically 26 mA max for 100 ms when relays close Protection level IP 20 EN 60529 IEC protection class I...

Page 52: ...nductors Solid core 0 2 1 5 mm Multi strand without ferrule 0 2 1 5 mm Multi strand insulated ferrule 0 25 0 75 mm Multi strand non insulated ferrule 0 25 1 5 mm Ambient conditions Ambient temperature...

Page 53: ...Close actuator smoke control damper is open CLOSED position Position indicator OPEN position Socket for the crank handle Requirement The smoke control damper is closed 1 Insert the crank handle into t...

Page 54: ...g on where dampers are installed country specific regulations may apply Maintenance The smoke control damper and the actuator are mainte nance free with regard to wear but smoke control dampers must s...

Page 55: ...damage Smoke control damper damper blade and seal must be intact Repair or replace the smoke control damper Specialist personnel Functional test of the smoke control damper 8 2 Functional test on page...

Page 56: ...ly before working on any electrical equipment 1 Disconnect the wiring 2 Remove the smoke extract ducts 3 Close the smoke control damper 4 Remove the smoke control damper Disposal ENVIRONMENT Risk of h...

Page 57: ...4 36 38 Functional test 53 H High temperature sealing tape 14 Hotline 3 I Inspection 54 55 Inspection access 41 Installation position 14 Installation situations 13 L Lightweight partition walls 13 Lim...

Page 58: ...Smoke control damper Type EK2 EU 58...

Page 59: ...Smoke control damper Type EK2 EU 59...

Page 60: ...Valid from 12 2020 TROX GmbH Heinrich Trox Platz 47504 Neukirchen Vluyn Ger many Germany Phone 49 0 2845 2020 Telefax 49 0 2845 202 265 E mail trox trox de http www troxtechnik com...

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