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Rou250 

ROU250   

ROU250 

en  

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  7  

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   Operation 

6.

 

Operation 

6.1

 

Standard liquid/vapor recovery procedure

 

1.

 

Make sure this recovery machine is in good operating 
condition. 

2.

 

Make sure all connections are correct and tight . 

3.

 

Open the liquid port of the storage tank. 

4.

 

Make sure the MODE valve is set on RECOVER. 

5.

 

Open the output port of the recovery machine. 

6.

 

Open  the  liquid  port  on  your  manifold  gauge  set; 
opening the liquid port will remove the liquid from the 
system  first.  After  the  liquid  has  been  removed,  open 
the  manifold  vapor  port  to  finish  evacuating  the 
system. 

7.

 

Connect  the  recovery  unit  to  an  appropriate  outlet. 
(See the nameplate on the machine) Switch the power 
switch to the ON position to start the compressor. 

8.

 

Slowly open the input port on the machine. 
A)  If  the  compressor  starts  to  knock,  slowly  throttle 
back the input valve until the knocking stops. 
B)  If  the  input  valve  was  throttled  back,  it  should  be 
fully  opened  once  the  liquid  has  been  removed  from 
the system (the manifold gauge set vapor port should 
also be opened at this time). 

9.

 

Run until desired vacuum is achieved. 
A)  Close  the  manifold  gauge  sets  vapor  and  liquid 
ports. 
B) Turn off the machine. 
C)  Close  the  unit's  input  port  and  proceed  with  the 
SELF–PURGE PROCEDURE on the next page. 
Note:

Note:

Note:

Note:    

If the recovery machine

If the recovery machine

If the recovery machine

If the recovery machine    fails to start, rotate the 

fails to start, rotate the 

fails to start, rotate the 

fails to start, rotate the 

INPUT  valve  and  the  MODE  valve  to  purge 

INPUT  valve  and  the  MODE  valve  to  purge 

INPUT  valve  and  the  MODE  valve  to  purge 

INPUT  valve  and  the  MODE  valve  to  purge 
position.  Then  rotate  the  MODE

position.  Then  rotate  the  MODE

position.  Then  rotate  the  MODE

position.  Then  rotate  the  MODE     valve  back  to 

valve  back  to 

valve  back  to 

valve  back  to 

recovery position, and open the INPUT

recovery position, and open the INPUT

recovery position, and open the INPUT

recovery position, and open the INPUT    valve.

valve.

valve.

valve.    

 
Caution:

Caution:

Caution:

Caution:    

Always  purge  the  unit  after  each  use.  Failure to 

Always  purge  the  unit  after  each  use.  Failure to 

Always  purge  the  unit  after  each  use.  Failure to 

Always  purge  the  unit  after  each  use.  Failure to 
purge  the  remaining  refrigerant  from 

purge  the  remaining  refrigerant  from 

purge  the  remaining  refrigerant  from 

purge  the  remaining  refrigerant  from  the  unit 

the  unit 

the  unit 

the  unit 

could result in the acidic degradation of internal 

could result in the acidic degradation of internal 

could result in the acidic degradation of internal 

could result in the acidic degradation of internal 
components,  ultimately  causing  premature 

components,  ultimately  causing  premature 

components,  ultimately  causing  premature 

components,  ultimately  causing  premature 
failure.

failure.

failure.

failure.    

 

 

 

 

 

 

 

 

 

 

Summary of Contents for ROU250

Page 1: ...MAHLE ROU250 EN Operation Manual Recovery Only Unit...

Page 2: ...Y PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN F...

Page 3: ...edure 7 6 2 Purging Procedure 8 6 3 Liquid push pull procedure 8 6 4 Tank Cooling Procedure 9 7 Troubleshooting 10 8 ROU250 System Kits 11 8 1 ROU250 Kit With R134a Manifold Tank 11 8 2 ROU250 Kit wit...

Page 4: ...all valves are closed This will maximize the lifecycle of the machine as excess moisture from atmosphere will shorten operating life When using an extension cord it should be 14AWG minimum and no long...

Page 5: ...the recovery unit itself is approved for multiple refrigerants For a complete list of applicable refrigerants please see the specification section of this manual 3 Symbols Use 3 1 Warning notices Warn...

Page 6: ...quipment and its proper use when servicing motor vehicles and their components Safety information provided with this equipment should be emphasized by the employer and understood by each employee The...

Page 7: ...f the recovery machine If the recovery machine If the recovery machine fails to start rotate the fails to start rotate the fails to start rotate the fails to start rotate the INPUT valve and the MODE...

Page 8: ...filling the storage tank once the be used to avoid over filling the storage tank once the be used to avoid over filling the storage tank once the siphon siphon siphon siphon is started it can continu...

Page 9: ...e hoses as shown 2 Turn the MODE valve to the Recover position 3 Open the Vapor and Liquid valve of the storage tank 4 Power on and start the compressor 5 Open the INPUT valve and OUTPUT valve of the...

Page 10: ...ressor does not start Machine is in high pressure shutdown Reduce pressure and press High Pressure Switch Output pressure is too high Rotate INPUT valve and MODE valve to PURGE then rotate INPUT valve...

Page 11: ...ROU250 en 11 System Kits 8 ROU250 System Kits 8 1 ROU250 Kit With R134a Manifold Tank P N 460 80423 00 8 2 ROU250 Kit with R1234yf Manifold Tank P N 460 80424 00...

Page 12: ...Notes ROU250 ROU250 en 12 System Kits 8 3 R134a Manifold Gauge Set Kit P N 360 83173 00 8 4 R1234yf Manifold Gauge Set Kit P N 360 83174 00...

Page 13: ...ROU250 en 13 System Kits 8 5 ROU250 Complete Kit R1234yf R134a With Tank P N 460 80425 00...

Page 14: ...Notes ROU250 ROU250 en 14 System Kits 8 6 Rou250 Unit Only P N 460 80422 00 8 7 Dot Cylinder With Float Switch P N 360 80310 00...

Page 15: ...ROU250 en 15 Schematics 9 Schematics 9 1 Electrical Schematic...

Page 16: ...Notes ROU250 ROU250 en 16 Schematics 9 2 Flow Schematic...

Page 17: ...17 Tube 2 Control Arm 10 Dryer Filter 18 Base 3 Front Panel 11 Hose 19 Rubber Foot 4 Input Gauge 12 Tube 20 Condenser 5 Output 13 Tube 21 Fan 6 Knob 14 Compressor 22 Back Panel 7 Circuit Breaker 15 M...

Page 18: ...Notes ROU250 en 18 Notes ROU250 en 18 Notes...

Page 19: ...ROU250 en 19 Parts Diagram...

Page 20: ...Notes ROU250 035 82540 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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