MAHLE MCX-1 Operation Manual Download Page 2

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TABLE OF CONTENTS

Component Description .............................................................. 2

Safety Precautions ...................................................................... 3

Set-up ......................................................................................... 4

Connection to Power .................................................................. 5

Lowering Coolant Level .............................................................. 6

Connecting to the Coolant System ............................................. 7

Special Hookups ......................................................................... 8

Coolant Replacement ................................................................. 9

Completing the Job .................................................................. 10

Changing Coolant Type ............................................................ 12

Emptying the Waste Tank ......................................................... 14

Replacement Parts .................................................................... 15

Waste Pump Impeller Replacement .......................................... 16

Flow & Wiring Diagram .............................................................. 17

Summary of Contents for MCX-1

Page 1: ...ivision MAHLE Aftermarket Inc RTI Division MAHLE Aftermarket Inc RTI Division MAHLE Aftermarket Inc RTI Division 10 Innovation Drive York PA 17402 800 468 2321 www servicesolutions mahle com Manual Nu...

Page 2: ...4 Connection to Power 5 Lowering Coolant Level 6 Connecting to the Coolant System 7 Special Hookups 8 Coolant Replacement 9 Completing the Job 10 Changing Coolant Type 12 Emptying the Waste Tank 14 Re...

Page 3: ...pter Hose Small Hose Clamps Large Hose Clamps 1 1 4 1 1 2 Large Step Adapters Small Step Adapters VALVE OPEN 1 3 4 VALVE CLOSED 1 1 4 1 3 8 1 3 8 1 1 2 1 3 4 Impeller Gasket OF F OV ER FLO W LO WE R R...

Page 4: ...e also corrosive Clean up any spills immediately CAUTION CAUTION CAUTION CAUTION FAILURE TO FOLLOW THE PRECAUTIONS AS OUTLINED IN THE OPERATION FAILURE TO FOLLOW THE PRECAUTIONS AS OUTLINED IN THE OPE...

Page 5: ...seen through the front panel slot 4 Make sure the plug Make sure the plug Make sure the plug Make sure the plugs are removed from the caps on s are removed from the caps on s are removed from the caps...

Page 6: ...e gases during normal operation Working in the vicinity of explosive gases during normal operation Working in the vicinity of explosive gases during normal operation Working in the vicinity of a a a a...

Page 7: ...ontainer 3 Attach the wand to the black hose Close the valve 4 Turn control valve to LOWER RADIATOR OVERFLOW 5 Press the top of LOWER RADIATOR OVERFLOW selector switch to turn on pump 6 Use the Wand t...

Page 8: ...NK CONNECTING TO THE COOLANT SYSTEM The MCX 1 can be connected to the cooling system in either of the configurations shown below The choice is dependent on the ease of accessibility to the hose connec...

Page 9: ...after Step 6 on next page for the symptoms of this situation Special Hookup 2 Some cooling systems do not have a cap on the radiator Instead there is a single cap on the overflow tank as shown in the...

Page 10: ...FILL RADIATOR OVERFLOW selector switch to turn on the pump 6 Watch the level of coolant as it lowers in the New Coolant Tank Press the bottom of the EXCHANGE COOLANT OR FILL RADIATOR OVERFLOW selecto...

Page 11: ...nt in the radiator to a level just below the upper hose where the Step Adapter is attached Open valve on Wand as required Continued on next page Continued on next page Continued on next page Continued...

Page 12: ...e recommended levels 15 Replace the radiator cap and overflow container cap 16 Press the bottom of the EXCHANGE COOLANT OR FILL RADIATOR OVERFLOW selector switch and disconnect power cord Water Radiat...

Page 13: ...ve on the Wand and then open the valve on the Step Adapter All coolant in the hoses and pump will be emptied into the New Coolant Tank 7 Close the valve on the Wand and Step Adapter Press the bottom o...

Page 14: ...ILL RADIATOR OVERFLOW selector switch to turn off the pump 14 Place the cap on the New Coolant Tank and slide it into the MCX 1 Black Hose New Coolant Tank Small Wand Green Hose Green Hose EXCHANGE CO...

Page 15: ...lant will be pumped directly from the MCX 1 Waste Tank into the Bulk Waste Container 6 The Waste Tank will empty and the pump will shut off A float switch in the Waste Tank controls this function 7 Cl...

Page 16: ...00 025 80326 00 1 3 4 1 1 2 370 80169 00 370 80047 00 Large Step Adapter Wand 1 3 8 1 1 4 370 80049 00 370 80050 00 370 80046 00 Large Adapter Hose Includes 2 Clamps Small Step Adapter Small Adapter...

Page 17: ...Waste Pump 2 Remove screws 3 Remove cover plate gasket and worn impeller 4 Coat new impeller with Vaseline petroleum jelly 5 Align flats and press impeller onto shaft 6 Attach new gasket and cover pla...

Page 18: ...Page 17 FLOW WIRING DIAGRAM...

Page 19: ...Page 18 NOTES...

Page 20: ...Page 19 NOTES...

Page 21: ...Page 20 NOTES...

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MAHLE MCX-1, Operation Manual

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