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  8  

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   CLS-10/CLS-15 

Operation 

7.

 

Operation 

 

WARNING

 - This section discusses the appropriate and 

safe  methods  for  using  the  jack  to  raise  and  lower  a 
vehicle.  Safe  operation  is  not  limited  to  simply  raising 
and  lowering  a  vehicle  -  it  also  includes  adequate 
preparation before the vehicle is lifted. Failure to  follow 
all  of  the  steps  outlined  in  this  section  could  result  in 
serious injury or death. 

7.1

 

Compressed air supply 

 

The  jack  requires  a  supply  of  compressed  air  to 
operate. 

To Operate a Single Jack 

If  the  jack  is  being  used  as  a  single  jack,  the  following 
steps need to be completed prior to use: 

1.

 

Connect a quick coupler to the air control valve. 

2.

 

Attach an air hose with 200 psi maximum to the quick 
coupler. The unit is now ready for use. 

3.

 

Actuate the air control valve lever and check that the 
lift post raises and lowers as expected. 

To Operate a Pair of Jacks 

Because  these  jacks  are  often  used  in  pairs,  operating 
the air control valves on both jacks simultaneously from 
one  airline  offers  advantages.  To  utilize  a  single  airline, 
assemble the air control valve from each jack according 
to  the  Figure  below  or  contact  the  manufacturer  to 
purchase a “Valve Tee Connection” kit (#8855-01009): 

 

Fig. 4: Valve tee connection 

7.2

 

Preparation before operation 

1.

 

Make sure the vehicle load does not exceed the rated 
capacity  of  the  jack  (see  Specifications  for  the  jack 
model purchased). 

2.

 

Inspect  the  jack  for  signs  of  wear  or  damage  (see 
“Inspection  Instructions”  in  Section  8).  The  jack  should 
be immediately removed from service if you detect any 
abnormal  conditions  or  signs  of  damage  that  suggest 
the  jack  will  not  work  properly  or  safely  —  When  in 
doubt, don’t use the jack! 

 

If you see any signs of wear or damage, or if there is any 
indication  that  the  jack  is  not  performing  normally, 
immediately take it out of service and contact customer 
service at the address and number shown on the back 
cover  of  this  manual.  NEVER  use  a  jack  that  appears 
damaged in any way. 

3.

 

Transport the jack to the work area by wheeling it. You 
can push or pull the jack. Wheel the jack across smooth 
surfaces only. 

 

Jolting  caused  by  the  wheels  catching  on  uneven 
surfaces can cause physical strain and personal injury. 

4.

 

Examine the work area. Use the jack only on hard, level 
surfaces capable of safely supporting the load. The jack 
must  ALWAYS  remain  in  direct  contact  with  the  floor. 
NEVER  attempt  to  lift  from  a  polished  or  greasy  floor. 
Clear  the  surrounding  area  of  personnel,  tools, 
equipment, or any other objects that would interfere with 
the  use  of  the  jack.  If  these  conditions  cannot  be  met, 
move the vehicle and jack to an area where the lift can 
be performed safely. 

5.

 

Chock the vehicle’s wheels. When raising a vehicle from 
one  end,  always  chock  the  wheels  that  will  remain  on 
the ground. Make sure at least two wheels of the vehicle 
remain  in  contact  with  the  floor  at  all  times  —  NEVER 
use the jack to raise all four wheels of the vehicle from 
the floor. 

6.

 

Verify  that  the  vehicle’s  engine  is  not  running  before 
raising it. 

 

 

Summary of Contents for CLS-10

Page 1: ...MAHLE CLS 10 CLS 15 EN Operation Manual Truck Air Jack Stand...

Page 2: ...EVERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETA...

Page 3: ...6 5 2 CLS 15 6 6 Product Description 7 6 1 Component identification 7 7 Operation 8 7 1 Compressed air supply 8 To Operate a Single Jack 8 To Operate a Pair of Jacks 8 7 2 Preparation before operatio...

Page 4: ...load and never use blocks or cribbing devices in conjunction with this jack only adapters and or attachments supplied by the manufacturer for this particular jack can be used Never place a hand or any...

Page 5: ...e Gray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words ca...

Page 6: ...n of the equipment and its proper use when servicing motor vehicles and their components Safety information provided with this equipment should be emphasized by the employer and understood by each emp...

Page 7: ...6 1 Component identification Fig 1 Top view 1 Handle 2 Air control valve 3 Stand pin 4 Head plate 5 Lift post saddle 6 Saddle ears 7 Piston rod 8 Wheel 9 Handle catch 10 Air line Fig 2 Drain hole loca...

Page 8: ...for signs of wear or damage see Inspection Instructions in Section 8 The jack should be immediately removed from service if you detect any abnormal conditions or signs of damage that suggest the jack...

Page 9: ...urized to lift the load 2 If the lift post is not fully engaged with the lift point slowly apply air pressure until the lift post saddle engages the lift points on the vehicle Before raising the vehic...

Page 10: ...t fully into the posts and piston rod in all positions The piston rod should extend and retract smoothly through its full range Inspect hoses for leaks or kinks Inspect couplings for damage or air lea...

Page 11: ...inted on the back cover of this manual Please have the model number and serial number of your jack available The serial number is located on the capacity tag on the top of the head plate Problem Cause...

Page 12: ...en 12 CLS 10 CLS 15 Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 13: ...CLS 10 CLS 15 13 en Maintenance Chart Action Date Details Person responsible...

Page 14: ...en 14 CLS 10 CLS 15 Notes 11 Notes...

Page 15: ...CLS 10 CLS 15 15 en Notes...

Page 16: ...en 16 TSL 50 670 90725 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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