background image

 
 

en   

|

  10  

|

   CLS-10/CLS-15 

Maintenance and Inspection 

8.

 

Maintenance and Inspection 

 

WARNING

 - The jack must be inspected according to 

the  requirements  of  this  section.  Failure  to  properly 
inspect  the  jack  could  lead  to  severe  injury  or  death. 
The  owner  must  inspect  or  appoint  a  knowledgeable 
person  to  inspect  the  jack  for  signs  of  corrosion, 
damage  and/or  excessive  wear.

 

Contact  the 

manufacturer at the numbers and address printed on 
the back cover of this manual.

 

 

All  inspection  and  maintenance  procedures  must  be 
performed  after  the  jack  has  been  removed  from 
service.  Failure to do this may result in personal injury 
and/or property damage.

 

8.1

 

Inspection – before each use 

Visual inspection should be made before each use of the 
jack,  checking  for  abnormal  conditions.  Regular 
inspections  should  be  made  weekly  for  daily  use  or 
monthly for intermittent use. Any jack that appears to be 
damaged  in  any  way,  is  found  to  be  badly  worn,  or 
operates abnormally shall be removed from service until 
necessary repairs are made: 

 

Inspect piston rod, lift post, and lift extension adapter 
regularly and replace if they are cracked, chipped, or 
show  signs  or  excessive  wear.  Holes  for  the  stand 
pins must not be elongated or deformed. 

 

Inspect  stand  pins  for  deformities  or  excessive  wear. 
Stand  pins  must  be  able  to  inset  fully  into  the  posts 
and piston rod in all positions. 

 

The  piston  rod  should  extend  and  retract  smoothly 
through its full range. 

 

Inspect hoses for leaks or kinks. Inspect couplings for 
damage or air leakage. Replace damaged or defective 
hoses or couplings. 

 

The  jack  must  be  removed  from  service  and 
inspected  immediately  if  it  is  subjected  to  an 
abnormal load or a shock load. If any irregularities or 
problems  are  detected during  an  inspection,  the  jack 
must  be  removed  from  service  immediately  and 
repaired. Contact the manufacturer using the contact 
information printed on the back cover of this manual. 
Remember,  if  you  have  any  doubt  about  the  safe 
condition of this jack, DON’T USE IT! 

8.2

 

Maintenance instructions 

 

WARNING

  -  All  inspection  and  maintenance  procedures 

must be performed after the jack has been removed from 
service.  Failure  to  do  this  may  result  in  personal  injury 
and/or property damage. 

The 

following 

procedures 

should 

be 

performed 

periodically to properly maintain the jack: 

 

Check  that  all  controls  operate  freely.  Wheels  should 
rotate freely. 

 

All  warning  and  capacity  labels  should  be  readable 
and complete. Wash external surfaces of jack, labels, 
and  decals  with  a  mild  soap  solution.  Do  not  allow 
water  to  run  down  the  ram  or  the  post  and  into  the 
cylinder  area.  If  water  or  any  other  liquid  enters  the 
cylinder,  tilt  the  jack  so  the  liquid  can  drain  out  the 
drain  hole  (shown  in  the  Component  Identification 
section). 

 

Lubricate  all  rotating  and  sliding  portions  of  the  jack 
monthly. 

Summary of Contents for CLS-10

Page 1: ...MAHLE CLS 10 CLS 15 EN Operation Manual Truck Air Jack Stand...

Page 2: ...EVERY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETA...

Page 3: ...6 5 2 CLS 15 6 6 Product Description 7 6 1 Component identification 7 7 Operation 8 7 1 Compressed air supply 8 To Operate a Single Jack 8 To Operate a Pair of Jacks 8 7 2 Preparation before operatio...

Page 4: ...load and never use blocks or cribbing devices in conjunction with this jack only adapters and or attachments supplied by the manufacturer for this particular jack can be used Never place a hand or any...

Page 5: ...e Gray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols Use 3 1 Signal words Signal words ca...

Page 6: ...n of the equipment and its proper use when servicing motor vehicles and their components Safety information provided with this equipment should be emphasized by the employer and understood by each emp...

Page 7: ...6 1 Component identification Fig 1 Top view 1 Handle 2 Air control valve 3 Stand pin 4 Head plate 5 Lift post saddle 6 Saddle ears 7 Piston rod 8 Wheel 9 Handle catch 10 Air line Fig 2 Drain hole loca...

Page 8: ...for signs of wear or damage see Inspection Instructions in Section 8 The jack should be immediately removed from service if you detect any abnormal conditions or signs of damage that suggest the jack...

Page 9: ...urized to lift the load 2 If the lift post is not fully engaged with the lift point slowly apply air pressure until the lift post saddle engages the lift points on the vehicle Before raising the vehic...

Page 10: ...t fully into the posts and piston rod in all positions The piston rod should extend and retract smoothly through its full range Inspect hoses for leaks or kinks Inspect couplings for damage or air lea...

Page 11: ...inted on the back cover of this manual Please have the model number and serial number of your jack available The serial number is located on the capacity tag on the top of the head plate Problem Cause...

Page 12: ...en 12 CLS 10 CLS 15 Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 13: ...CLS 10 CLS 15 13 en Maintenance Chart Action Date Details Person responsible...

Page 14: ...en 14 CLS 10 CLS 15 Notes 11 Notes...

Page 15: ...CLS 10 CLS 15 15 en Notes...

Page 16: ...en 16 TSL 50 670 90725 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

Reviews: