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en   |  10  |   CAJ-25LP 

Maintenance and Inspection 

8.  Maintenance and Inspection 

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  WARNING - The jack must be inspected according to 

the  requirements  of  this  section.  Failure  to  properly 
inspect  the  jack  could  lead  to  severe  injury  or  death. 
The jack must be removed from service and inspected 
immediately if it is subjected to an abnormal load or a 
shock  load.  If  any  irregularities  or  problems  are 
detected  during  an  inspection,  the  jack  must  be 
removed  from  service  immediately  and  repaired. 
Contact the manufacturer at the numbers and address 
printed on the back cover of this manual. 

8.1 

Inspection 

– before each use 

Visual  inspection  of  the  jack  must  be  made  before  each 
use of the jack. The jack should be immediately removed 
from service if any of the following conditions are detected 
or observed: 

  The lift pad or extended lift pad is cracked, chipped, or 

shows signs of excessive wear. 

  The ram shows signs of damage such as bends, twists, 

cracks, chips, corrosion, misuse, or excessive wear. 

  The jack

’s controls or wheels do not operate smoothly 

or freely. 

  An oil leak is observed. 

  Any  abnormal  condition  or  sign  of  damage  that 

suggests the jack will not work properly. 

8.2 

Inspection 

– periodic 

The jack owner (or a knowledgeable person appointed by 
the owner) must give the jack a more thorough inspection 
weekly  (if  it  is  used  on a  daily  basis)  or monthly  (if  used 
less  frequently).  In  addition  to  a  visual  inspection  (as 
described above), the inspector should also operate and 
move  the  jack  to  assist  in  identifying  any  problems  that 
might exist. The jack must be removed from service and 
repaired if the jack appears damaged, if it is badly worn, or 
if it operates abnormally. 

  Inspect lift pad and extended lift pad and remove jack 

from  service  if  either  lift  pad  is  cracked,  chipped,  or 
shows signs of excessive wear. 

  Raise and lower the ram to ensure it moves smoothly 

through its full range. Inspect the ram for damage such 
as  bends,  twists,  cracks,  chips,  corrosion,  misuse,  or 
excessive wear. 

  Move the jack forward and backward on its wheels to 

ensure that the wheels rotate smoothly and freely. 

  Inspect  for  oil  leaks.  If  oil  leaks  occur,  refer  to  the 

“Troubleshooting” section of this manual. 

 

 

Summary of Contents for CAJ-25LP

Page 1: ...MAHLE CAJ 25LP EN Operation Manual Truck Service Lift...

Page 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Page 3: ...er and or operator responsibilities 6 5 Specifications 6 5 1 CAJ 25LP 6 6 Product description 7 6 1 Component identification 7 7 Operation 8 7 1 Raising a vehicle 8 7 2 Lowering a vehicle 9 8 Maintena...

Page 4: ...s 50 000 lbs 22 680 kg m Always lift with either the factory supplied lift pad or extended lift pad in place Never lift when one of these two factory furnished lift pads is not properly installed see...

Page 5: ...ray Manufacturing name Please contact MAHLE Service Solutions customer service at 800 468 2321 or tech mss us mahle com with any comments or questions 3 Symbols use 3 1 Signal words Signal words call...

Page 6: ...ent trained and qualified in the safe operation of the equipment and its proper use when servicing motor vehicles and their components Safety information provided with this equipment should be emphasi...

Page 7: ...scription 6 1 Component identification Fig 2 Top view 1 Plastic cover for oil reservoir plug 2 Short lift pad extension socket 3 Tall lift pad extension socket 4 Air control valve 5 Release knob 6 Han...

Page 8: ...o an area where the lift can be performed safely 6 Chock the vehicle s wheels When raising a vehicle from one end always chock the wheels that will remain on the ground Make sure at least two wheels o...

Page 9: ...e work area by wheeling it You can push or pull the jack Wheel the jack across smooth surfaces only 4 Close the release knob by rotating clockwise and actuate the control valve to raise the vehicle of...

Page 10: ...jack s controls or wheels do not operate smoothly or freely An oil leak is observed Any abnormal condition or sign of damage that suggests the jack will not work properly 8 2 Inspection periodic The...

Page 11: ...LY RETRACTED The oil should be within 1 4 inch of the bottom of the oil fill hole If the fluid level is low add a high grade hydraulic fluid equivalent to Mobile Tellus T22 oil m CAUTION Do not use br...

Page 12: ...en 12 CAJ 25LP Maintenance Chart 10 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Page 13: ...CAJ 25LP 13 en Maintenance Chart Action Date Details Person responsible...

Page 14: ...en 14 CAJ 25LP Notes 11 Notes...

Page 15: ...CAJ 25LP 15 en Notes...

Page 16: ...en 16 TSL 50 MAHLE Aftermarket Inc 916A West State Street St Johns Michigan 48879 1404 U S A Phone 800 468 2321 E mail tech mss us mahle com www servicesolutions mahle com 670 90707_A...

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