Mahindra ML 120 3535, Operator'S Manual

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TABLE OF CONTENTS
1. SPECIFICATIONS..............................................14
1.1. BUCKET SPECIFICATIONS.....................14
2. INTRODUCTION ................................................15
3. INSTALLATION INSTRUCTIONS......................16
3.1. TRACTOR PREPARATION.......................16
3.2. MOUNTING KIT INSTALLATION..............18
3.3. LOADER INSTALLATION .........................23
3.4. HYDRAULIC INSTALLATION ...................24
4. PRE-OPERATION INSTRUCTIONS..................34
4.1. HYDRAULIC FLUID ..................................34
4.2. INITIAL LOADER OPERATION ................34
4.3. EXTERNAL LOADER VALVE ...................34
4.4. SINGLE HANDLE CONTROLLER............34
4.5. LOADER MOUNTED VALVE EQUIPPED
WITH SINGLE HANDLE CONTROLLER35
4.6. NEUTRAL POSITION ...............................35
4.7. FLOAT POSITION.....................................35
4.8. REGENERATIVE DUMPING POSITION..36
4.9. INITIAL LOADER OPERATION ................36
4.10. REMOVING AIR FROM HYDRAULIC
SYSTEM .................................................37
5. DAILY MAINTENANCE & LUBRICATION ........38
5.1. DAILY CHECKS ........................................38
5.2. LOADER LUBRICATION AND SERVICE .39
6. OPERATING INSTRUCTIONS ..........................41
6.1. FILLING THE BUCKET.............................41
6.2. LIFTING THE LOAD .................................41
6.3. CARRYING THE LOAD ............................41
6.4. DUMPING THE BUCKET .........................42
6.5. LOWERING THE BUCKET.......................42
6.6. OPERATING WITH FLOAT CONTROL ....42
6.7. LOADING FROM A BANK ........................42
6.8. PEELING AND SCRAPING ......................43
6.9. LOADING LOW TRUCKS OR SPREADERS
FROM A PILE..........................................43
6.10. BACKFILLING.........................................43
6.11. HANDLING LARGE HEAVY OBJECTS ..44
6.12. BACK GRADING OR DOZING MATERIAL45
6.13. PROHIBITED OPERATIONS..................46
7. DISMOUNTING THE LOADER..........................47
8. MOUNTING THE LOADER................................52
9. OPTIONAL GRILL GUARD ...............................56
9.1. INSTALLATION INSTRUCTIONS .............56
10. SKID STEER TOOL CARRIER SYSTEM........57
10.1. RECOMMENDED LOADER FACTORY
APPROVED ATTACHMENTS.................57
10.2. NON-LOADER FACTORY
ATTACHMENTS......................................57
10.3. SKID STEER TOOL CARRIER SYSTEM
SERVICE & LUBRICATION ....................58
11. INSTALLATION & OPERATION OF SKID
STEER TOOL CARRIER SYSTEM .................59
11.1. INSTALLATION INSTRUCTIONS ...........59
11.2. SKID STEER TOOL CARRIER HANDLES
IN DISENGAGED POSITION .................60
11.3. SKID STEER TOOL CARRIER HANDLES
IN ENGAGED POSITION .......................60
12. INSTALLING BUCKET OR ATTACHMENT TO
SKID STEER TOOL CARRIER .......................61
12.1. OPERATING INSTRUCTIONS ...............61
13. REMOVING BUCKET OR ATTACHMENT
FROM SKID STEER TOOL CARRIER............64
13.1. OPERATING INSTRUCTIONS ...............64
14. SKID STEER BUCKET ....................................65
14.1. SKID STEER BUCKET ...........................65
14.2. INSTALLATION INSTRUCTIONS TO SKID
STEER TOOL CARRIER ........................65
15. SKID STEER BALE SPEAR ............................66
15.1. SKID STEER BALE PROBE ...................67
15.2. ASSEMBLY INSTRUCTIONS .................67
15.3. INSTALLATION INSTRUCTIONS TO SKID
STEER TOOL CARRIER ........................67
15.4. OPERATING INSTRUCTIONS ...............67
16. SKID STEER PALLET FORK ..........................68
16.1. SKID STEER PALLET FORK..................69
16.2. ASSEMBLY INSTRUCTIONS .................69
16.3. INSTALLATION INSTRUCTIONS TO SKID
STEER TOOL CARRIER ........................69
16.4. OPERATING INSTRUCTIONS ...............69
16.5. PARKING INSTRUCTIONS ....................69
17. OPTIONAL BALLAST BOX.............................70
18. LEAK DOWN INSPECTION.............................71
18.1. FRONT END LOADER FIELD LEAK
DOWN INSPECTION AND TEST ...........71
18.2. LEAKAGE TEST FOR LIFT CYLINDER
SEALS (Open Center Systems)..............72
18.3. LEAKAGE TEST FOR LIFT CIRCUIT
LOADER VALVE SPOOL ........................74
18.4. LEAKAGE TEST FOR TILT OR BUCKET
CYLINDER, SEALS ................................74
18.5. TILT OR BUCKET CYLINDER VALVE
SPOOL LEAKAGE ..................................75
18.6. ACCEPTABLE LIFT CYLINDER LEAK
DOWN RATES ........................................76
18.7. ACCEPTABLE TILT OR BUCKET
CYLINDER LEAK DOWN RATES...........76
19. TROUBLE SHOOTING PROCEDURES..........77
35 Series 4WD, Model - 3535 & 4035 Loader June’08