Mahindra 3535, Service Manual

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C-16 35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Fig. 3
Fig. 4
Introduction
17. Remove the temperature transmitter from the
head.
18. Remove the fuel feed pipe from fuel injection
pump and close the fuel-shut-off tap and
disconnect fuel supply line.
19. Remove the cap screws and lock washer securing
the flywheel dust cover.
20. Sling the engine securely and with a suitable hoist
tension the ling.
21. Remove the 7 cap screws and attaching the engine
to the clutch housing.
22. Ease the engine away from the clutch housing
as explained below. Take care that the transmission
drive shaft is withdrawn squarely from the pilot
bearing and clutch assembly.
23. Use MST-H3-MP-070 special service tool for
removal of engine (Fig-3) as follows :
• Keep the rail under the tractor (Fig-4).
• Place jack & support of engine below oil
sump.
• Place mini jacks between front axle & front
axle support & lock to avoid swinging of
engine.
• Place transmission jack below transmission
case rectangular part.
• Raise the jacks till they bear the load.
24. Remove all connections to the engine with clutch
housing and vertical loads as described earlier.
25. Take care that the transmission drive shaft is
withdrawn squarely from the pilot bearing and
clutch assembly.
2C. INSTALLATION OF ENGINE :
1. Install the clutch driven disc by passing aligning
tool through the drive member and insert spigot
end into the pilot bearing. Place the “flywheel”
side toward the flywheel.
2. Place the drive disc (flywheel side mark toward
the flywheel) and clutch cover assembly over the
aligning tool. Line up the dowel holes in the cover
over the dowels in the flywheel. Insert the six bolts
and lock washer and tighten up evenly. Withdraw
the aligning tool.
NOTE: It is recommend that new gaskets and
O’Rings be used on installation.