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MBT LON 

 

Roller Brake Tester 

 

Original Operating Instructions 

 

BA022301-en 

 
 

Pos: 1 / Technische Dokum entation/A lle Geräte/Titeltex te/Titeltext: M BT LON -  A lle Typen @ 30\m od_1352879906587_ 0.docx @ 1676381 @  @ 1 

 

 

MBT 2200 LON 
MBT 2400 LON 4WD 
MBT 3200 LON 
MBT 3400 LON 4WD 
MBT 4200 LON COMPETENCE/CLASSIC 
MBT 4400 LON 4WD 
MBT 5200 LON W COMPETENCE/CLASSIC 
MBT 6200 LON W CLASSIC 
MBT 7200 LON W COMPETENCE/CLASSIC 
MBT 7400 LON 4WD 

 

Pos: 2 /--- --Format---- -/MANUELLER UM BRUCH Seitenumbruch @ 0\mod_ 1134403577687_ 0.d ocx @ 1277 @  @ 1 

 

 

 

Summary of Contents for MBT 2200 LON

Page 1: ...den soll MBT LON Roller Brake Tester Original Operating Instructions BA022301 en Pos 1 Technische Dokum entation Alle Ger te Titeltexte Titeltext M BT LON Alle Typen 30 m od_1352879906587_0 docx 16763...

Page 2: ...3 Specifications 11 3 Transport and Storage 18 4 Installation and Initial Operation 18 5 Operation 18 5 1 Main Switch 18 5 2 Analog Displays 19 5 3 Remote Control 24 5 4 Menu Structure 27 5 5 Car Brak...

Page 3: ...en 6 6 Troubleshooting 52 7 Dismantling 55 8 Disposal 55 9 Contents of the Declaration of Conformity 56 10 Company Information 57 Pos 4 Format MANUELLER UM BRUCH Seitenumbruch 0 mod_1134403577687_0 d...

Page 4: ...4 BA022301 en Pos 5 Format MANUELLER UM BRUCH Seitenumbruch 0 mod_1134403577687_0 d ocx 1277 1...

Page 5: ...ntation Bremspr ftechnik Archiv Bremspr ftechnik Alle Inhalte Sicherheit Inhalt Bestimmungsgem er Gebrauch BPS_12pt 26 mod_1326368132160_75 docx 1504745 1 This equipment is to be used exclusively for...

Page 6: ...tion switch and cable cross sections as per specification Reference in circuit diagram standard delivery nameplate Fuse max X X A see nameplate The main switch must be provided by the customer and ins...

Page 7: ...technik Alle Inhalte Sicherheit Inhalt Gefahrenzone 5m Abstand Text BPS_12p t 26 m od_1326700917541_75 docx 1505537 1 During brake tester operation no persons are allowed in the danger zone 5 five met...

Page 8: ...on Interrupts the power supply to the equipment Startup Monitoring Prevents the rollers from starting up in case the wheels are blocked seized bearings jammed brake pads This feature helps prevent the...

Page 9: ...9 mod_1267177245337_75 docx 794600 2 1 1 12 What to Do in the Event of an Accident Pos 33 Technische Dokumentation Alle Ger te Inhalte Sicherheit Inhalt Verhalten bei Unf llen_12p t 34 mod_13811288634...

Page 10: ...e standard brake tester can be expanded to a complete test lane Pos 38 Technische Dokumentation Alle Ger te berschriften berschriften 1 1 L berschrift 1 1 L rmem ission 13 mod_1236767272078_75 docx 35...

Page 11: ...7792157_75 d ocx 2176224 1 MBT 1000 EUROSYSTEM Version MCD 1000 MCD 2000 MCD 2000 PC Absicherung tr ge 25 A Antriebsleistung 3 kW Messwertanzeige max 2500 N Messwertanzeige min 0 N Netzfrequenz 50 Hz...

Page 12: ...cherung tr ge 25 A Analoganzeige Durchmes ser 350 mm Antriebsleistung der Moto ren 3 0 kW Anzeigekasten Breite 840 mm Anzeigekasten H he 470 mm Anzeigekasten Tiefe 100 mm Laufrollendurchmesser 202 mm...

Page 13: ...ALLRAD MCD 2000 MBT 3450 EUROSYSTEM ALLRAD MCD 2000 PC Absicherung tr ge 35 A Antriebsleistung der Mo toren 5 5 kW Messwertanzeige 0 8 kN 0 16 kN Netzfrequenz 50 Hz 50 Hz Netzfrequenz max 60 Hz 60 Hz...

Page 14: ...00 LON W COMPE TENCE MBT 4250 EUROSYSTEM MCD 2000 MBT 4250 EUROSYSTEM MCD 2000 PC MBT 4450 EUROSYSTEM ALLRAD MCD 2000 Absicherung tr ge 50 A Antriebsleistung der Mo toren 9 kW Netzfrequenz 50 Hz Netzs...

Page 15: ...CD 2000 MBT 5250 EUROSYSTEM MCD 2000 PC Absicherung tr ge 63 A Antriebsleistung der Mo toren 11 kW Gewicht pro Rollensatz 800 kg Netzfrequenz 50 Hz Netzspannung 400 V Phasen 3 Pr fgeschwindigkeit 2 km...

Page 16: ...SYSTEM MCD 2000 PC Absicherung tr ge 63 A Antriebsleistung der Mo toren 11 kW Netzfrequenz 50 Hz Netzspannung 400 V Phasen 3 Pr fbarer Raddurchmes ser max 2200 mm Pr fbarer Raddurchmes ser min 800 mm...

Page 17: ...T 7200 LON W COMPE TENCE MBT 7250 EUROSYSTEM MCD 2000 MBT 7250 EUROSYSTEM MCD 2000 PC MBT 7450 EUROSYSTEM ALLRAD MCD 2000 Absicherung tr ge 63 A Antriebsleistung der Motoren 11 kW Netzfrequenz 50 Hz N...

Page 18: ...e strapping do not allow any parts to fall out Pos 58 Technische Dokumentation Alle Ger te berschriften berschriften 1 M berschrift 1 M ontage und Erstinbetriebnahm e 18 mod_1255417443299_75 d ocx 463...

Page 19: ...0 d ocx 969618 1 Pos 66 Technische Dokumentation Bremspr ftechnik MBT SERIE S 022301 M BT LON BA Inhalt 0223 Disp lay M BT 2x00 LON Tabelle 27 mod_1327394295645_75 d ocx 1513477 1 A Indicator Power On...

Page 20: ...00 Tabelle 27 mod_1327394449319_75 d ocx 1513521 1 A Signal lamp Power On G Selector switch Shock absorber Mm B Signal lamp Ready for test H Dig display Brake force diff C Signal lamp Acknowledge butt...

Page 21: ...1 A Signal lamp Power On I LED display Difference B Signal lamp Ready for test J Analog display left C Signal lamp Acknowl button Error K Analog display right D Signal lamp Factor 10 L Digital display...

Page 22: ...ftechnik MBT SERIE S 022301 M BT LON BA Inhalt 0223 Disp lay M BT 4x00 7x00 LON C OMPETENCE 4WD Bild 7 mod_1197023660534_0 docx 136973 1 Pos 75 Format MAN UELLER UM BRUCH Seitenumbruch 0 m od_1134403...

Page 23: ...l lamp Ready for test J Analog display 0 8 kN C Signal lamp Acknowl button Error K Digital display Weight D Selector switch Single wheel L Dig display Brake pressure Pm E Selector switch Mot cycle Car...

Page 24: ...ntation Alle Ger te berschriften berschriften ohne N ummerier ung berschrift I FB FFB 21 mod_1277892982039_0 d ocx 862403 1 IFB FFB Pos 80 Technische Dokumentation Bremspr ftechnik MBT SERIE S 022301...

Page 25: ...D F4 Start Ovality test H F8 Pointer stop I F9 Store Front axle J F10 Store Parking brake Re display MSD measurement value K F11 Store Rear axle L F12 Auto OFF G F7 Start Print menu M Confirm N Selec...

Page 26: ...t E 126 Fernbed ienung RECO 1 Bild 21 mod_1277808734534_0 docx 861868 1 Pos 86 Technische Dokumentation Bremspr ftechnik Archiv Z 2 Fernbedienungen 2601 RECO 1 TI Inhalt E 126 Fernbed ienung RECO 1 Te...

Page 27: ...178104 1 Men Aufruf nur au erhalb Rollensatz m glich Pos 90 Technische Dokumentation Bremspr ftechnik Archiv Bremspr ftechnik Alle Inhalte I nhalt Men struktur Ablauf IWST 20 m od_1273504649880_75 doc...

Page 28: ...75154 1 IWST 380 R120 or higher Pos 94 Technische Dokumentation Bremspr ftechnik MBT SERIE S 022301 M BT LON BA Inhalt 0223 Men struktur Diagramm ab IWST 380 R120 41 mod_1418733808614_0 d ocx 2175246...

Page 29: ...80 R120 4WD or higher Pos 97 Technische Dokumentation Bremspr ftechnik MBT SERIE S 022301 M BT LON BA Inhalt 0223 Men struktur Diagramm ab IWST 380 R120 Allrad 40 mod_1415087307036_0 docx 2139244 1 Al...

Page 30: ...xle number key F9 I Re display of the shock absorber with Shift Axle number key F10 J Differential display of the brake force is numerical and via the LED bar New vehicle NEW with pound key N and star...

Page 31: ...r set 2 Press blue Return key for pointer stop Front axle symbol starts flashing A 3 Brake to slip or max brake force 4 Store with blue Return key 5 Do axle change 6 The symbol for Parking brake now f...

Page 32: ...without Weighing Machine If there is no weighing machine this can be entered at the end after Auto OFF using the scroll key and Return Visible by the last 4 LEDs F which are flashing and by the analog...

Page 33: ...x brake force 5 Enter axle number 1 to 9 F9 for Service brake or F10 for Parking brake and confirm with star key 6 Do axle change and test all axles Once all axles are tested do an Auto Off using Remo...

Page 34: ...nt flashes for input The weight entry is done directly via the numerical keypad of the remote control and is confirmed with the star key The input is displayed on Display 1 C The analog display runs s...

Page 35: ...print After confirmation with the blue Return key the first LED of the differential display flashes for print program 1 Use the scroll key to select program 1 2 3 4 or 9 Confirm print program with Re...

Page 36: ...ft roller starts automatically in driving direction the right hand one in the opposite direction 3 Brake with connected pedal force meter to max brake force or slip Release brake The display shows the...

Page 37: ...e tested Outside of the roller set the DCO can be activated with Auto Off key L and the arrow up key Y Confirm with the star key M DCO lamp starts flashing This saves from doing the start up monitorin...

Page 38: ...Detection 6 Press one of the red keys for motor stop 7 Noise detection can be quit using the pound key with unoccupied test stand The switch on the tester B must be set to Noise Detection for RPM regu...

Page 39: ...OFF key with unoccupied test stand The switch B on the test stand must be set to Noise Detetcion for the RPM regulation of the motors Otherwise no RPM regulation is possible Pos 127 Format MANUE LLE R...

Page 40: ...neously C 3 After measurement completion the pointers move to test value 0 to 0 3 D If the test value is above 0 3 the pointers move slightly above 0 3 D The display changes between the unit D and the...

Page 41: ...with star key Printout follows Re display of the shock absorber with Shift Axle number key F10 If AN5 displays are present press the F10 key again to switch to the wheel weight Re display of the side...

Page 42: ...4 The clock has now been put one hour forward As confirmation the customer header is printed out with the new time 5 Switch the main switch off and on again Now the tester is ready for operation with...

Page 43: ...tware Pos 136 Technische Dokumentation Bremspr ftechnik M BT SERIES 022301 MBT LON BA I nhalt 0223 Pr fablauf m it LON BASIC 27 mod_1327402841773_75 docx 1515193 1 Button Key Assignment F2 Previous pa...

Page 44: ...Conduct a brake test for front axle parking brake and rear axle Selection between digital and analog display Main menu F7 System 2 Settings K Softdips miscellaneous 22 IWST After test completion this...

Page 45: ...the measurement intermediately e g if you want to re peat the test later 3bUse 4 to finish and save the measurement 4 Use F12 to print out the test re sults 5 To exit the program press Esc in the main...

Page 46: ...sed dealers or service partners In case of non compliance the manufacturer s warranty becomes void Pos 142 Technische Dokumentation Alle Ger te berschr iften b erschriften 1 1 P berschr ift 1 1 Pflege...

Page 47: ...apply a new anticorrosive film immediately after using degreasing agents see section Greasing the Chains Pos 152 Technische Dokumentation Bremspr ftechnik Archiv Bremspr ftechnik Alle Inhalte Inhalt 0...

Page 48: ...s continuously maintained chain wear can be reduced to a minimum Recommended lubricant LongLub adhesive lubricant MAHA part 35 1020 Lubricate the chain over its entire length while turning over the ro...

Page 49: ...echnik Archiv Bremspr ftechnik Alle Inhalte Inhalt Inst Kettenspannung Bilder MBT 3x00 18 mod_1254727296554_0 d ocx 456256 1 Pos 160 Technische Dokumentation Bremspr ftechnik Archiv Bremspr ftechnik A...

Page 50: ...chnik Archiv Bremspr ftechnik Alle Inhalte Inhalt Inst Kettenspannung Bilder MBT 4x00 7x00 18 m od_1254730465742_0 docx 456523 1 Pos 164 Technische Dokumentation Bremspr ftechnik Archiv Bremspr ftechn...

Page 51: ...4x00 7x00_12p t 26 m od_1326874914374_75 docx 1511547 1 Grease the sensor roller hinges every 200 two hundred operating hours or once annually 1 Remove the cover plates from the roller set 2 Treat th...

Page 52: ...roubleshooting Pos 175 Technische Dokumentation Bremspr ftechnik M BT SERIES 022301 MBT LON BA I nhalt 0223 Fehlerbehebung E inleitung 38 m od_1404212124733_75 d ocx 2049022 1 The brake tester shows a...

Page 53: ...roper contact of connections Contact service Slip monitoring on left side disabled as safety feature Con tact service Tyre damage 33 Neither left nor right side speed pulses Check sensors for switchin...

Page 54: ...ly Light barrier may be defective In addition red Error lamp is flashing Slowly left side Fast right side Fast Slowly both 45 2 No signals from right side light barrier 46 2 No signals from both light...

Page 55: ...d_1324467874153_75 docx 1140955 1 Pay attention to the product and safety data sheets of the lubricant used Avoid damage to the environment Should a disposal of the device be necessary it must be done...

Page 56: ...0425304_75 docx 1013904 1 Model MBT 2200 LON MBT 2400 LON 4WD MBT 3200 LON MBT 3400 LON 4WD MBT 4200 LON COMPETENCE CLASSIC MBT 4400 LON 4WD MBT 5200 LON W COMPETENCE CLASSIC MBT 6200 LON W CLASSIC MB...

Page 57: ...a patent utility model or de sign The contents of this edition have been checked with great care However errors cannot be fully excluded Subject to technical change without notice Document Document N...

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