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27

ITEM NO.

PART NO.

QTY

DESCRIPTION

1

11954

1

Coil cord

2

12875B

2

Cover, winch contactor

3

11293

2

Contactor, electric winch - warn

4

65049

2

Relay, 12V 30/40A N.O. w/diode

5

65707

2

Switch, toggle - SPDT spring weatherproof

6

12872B

2

Bracket, winch mounting

7

12874

2

Winch, electric - 770 lb. hoist

8

15380

5

Pin, cotter - .125X1.250

9

15006

1

Cable, .188 in. x 27 ft. w/ball swedge

10

14262

3

Sheave, 3 in.

11

15014

4

Shim, 2 x 3 x .281 GSM

12

15015

3

Pin, clevis .500 x 1.25

13

65510B

1

Bracket, sensor mtg

14

65511

2

Sensor, proximity

15

14439

1

Strain relief- .50 NPT, .50 cord

16

12085B

1

Weldment, 4.00 mast - Electric Winch

17

11967B

1

Channel, electric winch mount

18

16143

2

Clamp, tubing .500

19

60584

2

Nut, .750-10 nylock G5 yellow zinc

20

60247

1

Washer, flat .750

21

14234

2

Pin, clevis .500 x 2.00

22

12876B

1

Weldment, mast tube - Electric Winch

23

15292

1

Screw, 750-10 x 6.50 hx hd SS

24

11649Z

1

Weldment, t-bolt

25

14798

1

Cable - .188 in. X 16 ft. steel w/teardrop

26

14151

1

Cable - .188 in. X 11 ft. steel w/swedge

27

15003

1

Thimble, cable - .188

28

15002

2

Clip, wire rope -  .188 single saddle

29

15013

4

Shim, 2 x 2 x .344 GSM

30

12084B

1

Weldment, 3.00 mast

31

12095

1

Bracket, junction box

32

15829

1

Reflector, red

33

13527B

1

Weldment, mast crossbar (3/4” studs)

34

12751B

1

Weldment, mast crossbar (1/2” stud)

35

60397

1

Screw, 10-32X1.000 pan hd phil

36

60252

2

Washer, split lock #10

37

60237

2

Washer, flat #10

38

14231

2

Nut, 10-32 hx

39

16257B

1

Weldment, mast - 2”

40

60744

2

Washer, flat .750ID/1.25OD/.06th delrin

41

12922

2

Boot, battery cable - red

OPTIONAL FEATURES:

42

12456B

2

Weldment, light storage (rectangular light)

13869B

2

Weldment, light storage (RH oval light)

43

12457B

2

Weldment, light storage (rectangular light)

13870B

2

Weldment, light storage (LH oval light)

44

15612

1

Cable, 16-7 cold mast drape

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Summary of Contents for MLT4150

Page 1: ...NIGHTBUSTER LIGHT TOWER MLT4150 MLT4200 OPERATING PARTS MANUAL www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Page 3: ...nd local codes and Occupational Safety and HealthAssociation OSHA guidelines Keep a copy of this manual with the unit at all times Additional copies are available from Magnum Products LLC An engine operators manual was also supplied with the unit at the time of shipment from the factory The manual provides detailed operation and maintenance procedures for the engine Engine Make Engine Serial Numbe...

Page 4: ...TROUBLESHOOTING THE LIGHTS 18 ENGINE MAINTENANCE 19 OPTIONALLOWER RADIATOR HOSE HEATER USEAND MAINTENANCE 19 UNIT DECALS 20 23 MANUAL WINCH MASTASSEMBLY 24 25 ELECTRIC WINCH MASTASSEMBLY 26 27 AUXILIARY OUTLET PANELASSEMBLY 28 29 AUXILIARYOUTLET PANELOPTIONS 30 31 ENCLOSUREASSEMBLY 32 33 FRAMEAND COMPONENTS 34 36 ENGINE COOLINGASSEMBLY 37 ENGINEASSEMBLY MITSUBISHI MLT4150 38 39 ENGINEASSEMBLY ISUZ...

Page 5: ...s and familiarize yourself with the location and proper use of all instruments and controls Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate or set up the light tower The following points should be practiced at all times The area immediately surrounding the light tower should be dry clean and free of debris Position and ope...

Page 6: ...rresponding terminal before performing any service on the engine or other components Shut the engine down if any of the following conditions exist during operation 1 Noticeable change in engine speed 2 Loss of electrical output 3 Equipment connected to the generator overheats 4 Sparking occurs 5 Engine misfires or there is excessive engine generator vibration 6 Operating on a combustible surface 7...

Page 7: ...er than the trailer s gross vehicle weight rating GVWR Check tires on trailer for tread wear inflation and condition Inspect the hitch and coupling for wear or damage DO NOT tow trailer using defective parts Make sure the trailer hitch and the coupling are compatible Make sure the coupling is securely fastened to the vehicle Connect safety chains in a crossing pattern under the tongue and attach t...

Page 8: ...hazard Keep open flames away from unit Read and understand the supplied operator s manual before operating unit Ultraviolet radiation hazard Operate only with lens intact Use clean diesel fuel only Unit electrical ground Anchor tie down point Lift here only Asphyxiation hazard Operate in well ventilated area Dangerous voltage may be present Crush hazard Keep body parts clear of this area Burn scal...

Page 9: ...Generator Output Standby kW kVA 15 0 15 0 20 0 20 0 Output Voltage V 120 240 single phase 120 240 single phase Output Amperes 120V 240V A 125 63 167 83 Frequency Hz 60 60 Power Factor 1 1Ø 1 1Ø Dimensions Length w mast stowed in m 170 4 32 170 4 32 Width in m 63 1 60 63 1 60 Width w outriggers extended in m 140 3 56 140 3 56 Height w mast stowed in m 70 1 78 70 1 78 Maximum height of tower ft m 30...

Page 10: ...lace Pull the locking pin on the outrigger jacks and rotate them 90º until the spring loaded pin snaps back into place 6 Pull the locking pin on the rear jack F and rotate it 90º until the spring loaded pin snaps back into place Turn the jack handle clockwise to start leveling the trailer Adjust all four jacks by turning their handles clockwise until they are firmly in contact with the ground and ...

Page 11: ...MEDIATELY and contact an authorized service center 6 The mast can be rotated by loosening the locking knob at the bottom of the mast Q Turn the mast until the lights face in the desired direction and then tighten the knob The trailer must be leveled with the outriggers extended before raising the tower The outriggers must remain extended while the tower is up Failure to level the trailer or extend...

Page 12: ...op sections of the mast If for any reason the winch cable begins to develop slack or any of the tower sections get stuck STOP IMMEDIATELY and contact an authorized service center 6 The mast can be rotated by loosening the locking knob at the bottom of the mast W Turn the mast until the lights face in the desired direction and then tighten the knob WARNING Never raise or lower the mast while the un...

Page 13: ...IVIDUAL CIRCUIT BREAKERS One breaker is supplied for each light 4 ENGINE STARTING SWITCH Keyed switch operates glow plugs starts and stops engine 5 ENGINE GLOW PLUG INDICATOR Indicates operation of the engine glow plugs 6 ENGINE HOUR METER Keeps track of engine hours for service 7 CIRCUIT BREAKER INDICATOR LIGHT This light indicates that the main circuit breaker must be opened switched off before ...

Page 14: ...tarter 5 Note If oil pressure is not obtained within 30 seconds after the key is switched to the RUN position the low oil automatic shutdown will turn off the fuel supply stopping the engine Check the oil level and turn the key to the OFF position to reset the oil pressure timer before attempting to restart the engine 6 Once the engine is running allow it to reach normal operating temperature befo...

Page 15: ... A LENS COVER THAT IS CRACKED OR DAMAGED The bulbs in the light fixtures produce high temperatures and operate under pressure A broken or missing lens cover could cause the bulbs to shatter causing injury WARNING 1 Once the engine is up to temperature and running smoothly switch main circuit breaker 1 to the ON I position 2 With main circuit breaker on switch each individual circuit breaker for th...

Page 16: ...low the lights to cool 10 15 minutes before lowering the tower 2 Turn the upper mast winch handle to collapse the tower to it s lowest position Make sure the coiled electrical cord returns to the storage tube properly 3 Loosen the mast rotation knob and rotate the tower so the mast mounted winches face the front of the unit The white alignment arrow points should line up on the mast sections and t...

Page 17: ...n other units remove the junction box cover on the top of the mast and disconnect ONLY the mast light wires from the terminal blocks To release the wires from the terminal blocks flip the locking levers down and pull out the appropriate wires 2 Remove the lights by removing the wing nut that holds the light fixture bracket to the cross tube Attach the lights to the storage brackets if equipped loc...

Page 18: ...3 Nm C Second pass tighten to 50 60 Ft Lbs 67 81 Nm D Third pass tighten to 90 120 Ft Lbs 122 162 Nm After the first road use re torque the lug nuts in sequence CENTRAL LIFTING EYE FORKLIFT POCKETS FORKLIFT POCKETS LIFTING THE TRAILER When lifting the light tower and trailer attach any slings chains or hooks directly to the central lifting eye The lifting eye is located on the mast between the two...

Page 19: ... the light strikes induces an arc then drop and slowly rise back up to stabilize at 240 260 VAC On quick disconnect models measure across the junction box terminals when the light is unplugged On hard wired models remove the mast junction box cover and insert the wire probes into the connector blocks for the lights and ground If proper voltage is not achieved perform capacitor check to determine i...

Page 20: ...ace Alternator Belt Inspect Engine Starting Battery Check Valve Clearance Drain and Clean Fuel Tank Change Engine Coolant Replace Radiator Hoses Note During the first 50 hours of operation avoid long periods of no load or sustained maximum load operation If the light tower is to run for longer than five minutes without a load shut the engine down The engine is supplied with engine break in oil fro...

Page 21: ...T UTILISATION CNO INSTALE LA UNIDAD EN FUERTE VIENTO O DURANTE TORMENTAS ELÉCTRICAS CCOMPRUEBE PARA SABER SI HAY OBSTRUCCIONES DE ARRIBA ANTES DE USAR DO NOT SET UP UNIT IN HIGH WIND OR DURING ELECTRICAL STORMS CHECK FOR OVERHEAD OBSTRUCTIONS BEFORE USING DANGER STELLEN SIE NICHT MASSEINHEIT IM STARKEN WIND ODER WÄHREND DER ELEKTRISCHEN STÜRME AUF ÜBERPRÜFEN SIE AUF OBENLIEGENDE HINDERNISSE BEVOR ...

Page 22: ...RUNG SICHERN VERROUILLEZ SOLIDEMENT LE MAT POUR LE TRANSPORT AVANT DE LE HISSER OU DE LE REMORQUER ADVERTENCIA WARNUNG ADVERTISSEMENT FIJE EL MASTIL EN LA TRABA DE TRANSPORTE ANTES DE REMOLCAR O LEVANTAR EL MISMO WARNING CONTACT WITH OVERHEAD ELECTRICAL POWER LINES WILL CAUSE SERIOUS INJURY OR DEATH DO NOT POSITION LIGHT TOWER UNDER ELECTRICAL POWER LINES KONTAKT MIT OBERIRDISCHEN STROM FREILEITUN...

Page 23: ...NG Inside Front Panel WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA DIESEL DIESEL DANGER GEFAHR PELIGRO DANGER DANGER GEFAHR PELIGRO DANGER ADVERTENCIA WARNUNG ADVERTISSEMENT WARNING WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA WARNUNG ADVERTISSEMENT ADVERTENCIA WARNING WARNUNG ADVERTISSEMENT WARNING ADVERTENCIA 1 1 1 1 2 2 2 3 2 2 2 2 2 2 UNIT DECALS ITEM NO PART NO QTY DESCRIPTION 1 12140 1 Decal set...

Page 24: ...ÄNGER SICHER AM ZUGFAHRZEUG BEFESTIGEN 4 SICHERHEITSKETTEN KREUZWEISE ANBRINGEN 5 ABREISSKETTE AM FAHRZEUG ANBRINGEN 6 ANHÄNGERLEUCHTEN PRÜFEN N ENLEVEZ PAS GEFAHR PELIGRO DANGER DANGER DO NOT REMOVE ENTFERNEN SIE NICHT NO QUITE DANGER GEFAHR PELIGRO DANGER WARNING WARNUNG ADVERTENCIA ADVERTISSEMENT STAND CLEAR OF FRONT AND REAR OF MACHINE WHEN MAST IS BEING TILTED UP OR DOWN AUFENTHALT INVORDERER...

Page 25: ...24 MANUAL WINCH MAST ASSEMBLY 1 2 3 5 6 9 7 8 33 10 3 4 11 12 13 14 15 16 7 17 18 8 17 19 20 7 8 25 21 22 23 24 20 2 27 20 20 20 34 35 36 28 29 30 31 32 32 26 D i s c o u n t E q u i p m e n t c o m ...

Page 26: ...x 281 GSM 19 15013 4 Shim 2 x 2 x 344 GSM 20 16143 5 Clamp tubing 500 21 11934B 1 Weldment mast 3 00 22 16257B 1 Weldment mast 2 00 23 12095B 1 Bracket junction box 24 15829 1 Reflector red 25 13527B 1 Weldment mast crossbar 3 4 studs 26 12751B 1 Weldment mast crossbar 1 2 studs 27 15006 1 Cable 188 in X 27 ft galv steel w swedge 28 60397 1 Screw 10 32X1 000panhdphil 29 60252 2 Washer split lock 1...

Page 27: ...2 19 8 10 8 10 11 12 26 29 18 28 21 15 16 27 20 25 10 30 39 31 33 32 18 12 18 18 18 5 2 14 13 6 4 ELECTRIC WINCH MAST ASSEMBLY 42 43 44 9 7 17 3 5 2 6 4 7 14 35 36 37 38 40 40 34 41 D i s c o u n t E q u i p m e n t c o m ...

Page 28: ...mast tube Electric Winch 23 15292 1 Screw 750 10 x 6 50 hx hd SS 24 11649Z 1 Weldment t bolt 25 14798 1 Cable 188 in X 16 ft steel w teardrop 26 14151 1 Cable 188 in X 11 ft steel w swedge 27 15003 1 Thimble cable 188 28 15002 2 Clip wire rope 188 single saddle 29 15013 4 Shim 2 x 2 x 344 GSM 30 12084B 1 Weldment 3 00 mast 31 12095 1 Bracket junction box 32 15829 1 Reflector red 33 13527B 1 Weldme...

Page 29: ...AUXILIARY OUTLET PANEL ASSEMBLY 1 2 8 9 5 4 3 6 7 10 11 13 12 14 15 17 16 18 28 D i s c o u n t E q u i p m e n t c o m ...

Page 30: ...le 120 240V 50A twist lock 9 12246B 1 Weldment outlet panel 10 15215 2 Bumper rubber 11 11485B 1 Angle mountingsupport 12 65492 2 Breaker 50A 250V 2 pole aux contact 13 65851 2 Breaker 30A 250V 2 pole JA screw term w aux 14 65849 2 Breaker 20A 120V 1 pole push button 15 15849 1 Cover receptacle weatherproof 16 65467 2 Cover receptacle 50A twist lock 17 65460 2 Cover 20 30A 240V twist lock 18 18992...

Page 31: ...9 Receptacle Panel 2x5 20R 3xL6 30R 1x50A PART NUMBER 12402 Receptacle Panel 2x5 20R 3xL6 20R 1x50A PART NUMBER 12400 Receptacle Panel 2x5 20R 3xL14 30R 1x50A PART NUMBER 12401 Receptacle Panel 2x5 20R 4xL14 30R D i s c o u n t E q u i p m e n t c o m ...

Page 32: ...sh button 6 65851 2 Breaker 30A 250V 2 pole JA screw term w aux 7 65492 Breaker 50A 250V 2 pole aux contact 8 65489 1 Receptacle 120V 30A TT 30R RV 9 65520 1 Cover receptacle weatherproof50A3 wire 10 65815 Receptacle 240V 50A 14 50R RV 31 PART NUMBER 13540 Receptacle Panel 2x5 20R 1xTT 30R 1xL6 30R 2x50A 1 2 3 4 5 PART NUMBER 13893 Receptacle Panel 2x5 20R 2xTT 30R 2x14 50 6 7 8 9 10 D i s c o u n...

Page 33: ...ENCLOSURE ASSEMBLY 32 5 3 7 14 13 2 1 4 6 30 11 12 25 27 4 3 1 20 15 22 23 25 24 21 31 16 17 18 19 26 28 29 33 35 34 36 37 38 8 9 10 27 32 D i s c o u n t E q u i p m e n t c o m ...

Page 34: ... Block e stop contactor N O N O 19 12604 1 Bracket e stop guard 20 12012W 1 Panel front sheet metal 21 12257W 1 Panel left side sheet metal w e stop 22 10284W 1 Panel roof w access hole 23 12605 2 Latch door SS T style 24 11543B 2 Spacer control box 25 11121 1 Tube black manual holder 14 26 11222 1 Bracket manual holder 27 10219 2 Assy rear tail turn light 28 10220 2 Light rear tail turn no gromme...

Page 35: ...8 9 9 10 11 12 59 13 14 14 16 17 9 17 9 17 18 19 20 15 21 22 24 23 25 26 27 28 29 30 31 31 32 33 34 34 36 37 38 39 40 35 41 42 44 45 43 46 47 48 49 50 51 52 53 54 55 55 54 55 54 55 5 57 58 56 8 9 64 D i s c o u n t E q u i p m e n t c o m ...

Page 36: ...18 hx shackle GR5 24 19637 4 Plate shackle bracket 25 60504 6 Nut 562 18 hx shackle lock 26 11277 4 Axis axle u bolt 3500lb 27 60674 10 Stud wheel 500 20 GR8 28 13000 2 Axis axle seal 2200 29 11276 2 Axis axle hub w races 3500lb 30 11511 4 Axis axle roller bearing 31 14324 2 Kit plunger 32 15015 1 Pin clevis 500 DIA X 1 250 33 14261 1 Sheave 2 in 34 15380 2 Pin cotter 125X1 250 35 14845B 1 Spring ...

Page 37: ...nk support 59 60984 2 Bolt J 250 20 X 7 00 for gel cell battery option 15540 2 Wheel P205 75R15 radial tubeless wht spoked rim not shown 11385 1 Axle 2200LB 58TC 45SC not shown OPTIONALFEATURES For Containment Silent Pack 60 12666B 1 Weldment chassis 4000 60 gal containment blk 61 60760 1 Valve drain14MM 1 5w nipple MLT4150 11952 1 Valve drain20x1 5mmthread barb MLT4200 62 60777 2 Clamp hose 312 f...

Page 38: ...fanguard right 9 11626B 1 Weldment fanshroud 10 26305 1 Radiator 15 20 25 aluminum 11 20287 1 Jug overflow 2 qt 5 gal 12 60777 1 Clamp hose 312 fuel hose crimp style 13 19220 1 Hose overflow 14 19714 1 Cap overflowbottle 15 19726 1 Clamp overflowbottle 16 22419B 1 Bracket support overflow jug 5 gal 17 19219 1 Cap radiator pressure small 14 psi 14410 1 Assembly overflow jug 1 5 qt items 11 16 OPTIO...

Page 39: ...38 ENGINE ASSEMBLY MITSUBISHI MLT4150 10 14 9 11 8 7 16 20 32 15 18 19 10 12 13 4 4 15 16 21 38 1 2 5 6 5 24 27 29 28 33 25 30 31 26 34 22 23 3 35 36 37 17 D i s c o u n t E q u i p m e n t c o m ...

Page 40: ...ture 19 16677 1 Switch oil pressure 20 13048 1 Engine Mitsubishi S4L2 interum tier IV 21 22438 1 Strap braided ground 16 in 22 12535 1 Cable battery 25 4GA blk w boot 1 2 lug 23 15074 1 Cable battery 38 4GA red 7 16 lug 24 12586 1 Mitsubishi gauge oil level 25 12746 1 Mitsubishi V belt alternator 26 12648 1 Mitsubishi fan pusher 27 12582 1 Mitsubishi cap oil filler 28 12753 1 Mitsubishi alternator...

Page 41: ...ENGINE ASSEMBLY ISUZU MLT 4200 1 9 4 2 13 8 5 10 3 7 17 19 23 16 24 21 6 22 9 5 11 12 4 4 16 11 25 26 14 15 20 32 31 29 27 28 11 30 39 38 18 40 34 33 37 36 35 D i s c o u n t E q u i p m e n t c o m ...

Page 42: ...V05 21 15370 1 Switch water temp Isuzu 22 16677 1 Switch oil pressure 23 18064 1 Engine Isuzu 4LE1PV05 24 15074 1 Cable battery 4 AWG X 36 in red 25 15073 1 Cable battery 4 AWG X 25 in blk 26 19042 1 Strap braided ground 10 in 27 15183 1 Filter oil Isuzu 28 15331 1 Fuel filter element 29 22893 1 Solenoid fuel shutdown 4LE 30 16205 1 Pump fuel Isuzu 31 21937 1 Element air filter 32 23899 1 Dipstick...

Page 43: ...CONTROL PANEL ASSEMBLY 1 10 4 2 8 9 3 7 14 11 12 13 19 16 15 15 21 23 18 17 20 22 5 6 42 D i s c o u n t E q u i p m e n t c o m ...

Page 44: ...81 1 Hinge 11 in 10 14201 1 Relay 15 sec fixed time delay 12VDC 11 14841 1 Breaker push button10A 12 14203 2 Block terminal 10 pos 13 14204 1 Kit ground bar 14 14219 3 Strain relief 3 4 Romex 15 14202 5 Strain relief 3 8 Romex 16 14257B 1 Box control 15309 1 Key engine not shown OPTIONAL FEATURES 17 12429B 1 Bracket battery charger 18 65326 1 Charger battery 2 AMP 3 Stage 19 11947 1 Light interior...

Page 45: ...OVAL LIGHT ASSEMBLY 44 31 3 4 1 2 6 8 5 7 11 12 10 9 8 13 14 13 21 17 19 16 18 27 8 11 8 20 21 24 25 15 22 7 17 19 16 18 23 26 33 28 32 30 29 D i s c o u n t E q u i p m e n t c o m ...

Page 46: ...lat 1 060 090 ZC SAE 18 13392 2 Stud trunnion 19 13390 4 Washer nylon for part number 13392 20 13374 1 Support housing trunnion 21 13378 2 Gasket silicone 22 13393 2 Screw M5 x 12 phillips green 23 13381 1 Socket bulb 24 13375 1 Support housing trunnion 25 15861 1 Nut special 500 NPT lock LN101SC 26 13386 1 Fitting nipple 27 13387 1 Connector weather tight 28 15864 1 Strain relief 50 NPT watertigh...

Page 47: ...46 RECTANGULAR LIGHT ASSEMBLY 1 7 6 8 5 4 2 10 11 3 9 13 12 14 14 16 14 15 17 18 16 19 20 21 23 22 D i s c o u n t E q u i p m e n t c o m ...

Page 48: ...n end Magnum light 13 12993Z 1 Weldment wing nut Magnum light 14 60369 3 Washer ext star lock M12 15 12991Z 1 Bracket trunnion Magnum light 16 12992Z 2 Weldment wing bolt Magnum light 17 15861 1 Nut 500 NPT lock 18 11456 1 Gasket lens 19 15697 1 Washer rubber sealing 500NPT 20 15864 1 Strain relief 50NPT watertight 21 14166 1 Cord 3 ft w quick disconnect plug 22 11457 1 Cable light hard wire 23 11...

Page 49: ...CRIPTION 1 11079 1 Cover ballastbox 2 14679 1 Capacitor metalhalide 3 11166 1 Transformer metalhalide 10227 1 Assembly transformer cap set 4 14158 1 Block terminal 5 11078 1 Box ballast 6 14202 1 Strain relief 375 Romex w nut 11144 1 Assembly ballast box complete Items 1 6 7 16214 1 Assembly ballast cable D i s c o u n t E q u i p m e n t c o m ...

Page 50: ...11079 1 Cover ballastbox 2 14782 1 Capacitor sodium light 3 14783 1 Ignitor sodium light 4 11167 1 Transformer sodiumlight 11168 1 Assembly transformer cap set 5 14158 1 Block terminal 6 11078 1 Box ballast 7 14202 1 Strain relief 375 Romex w nut 11326 1 Assembly ballast box complete Items 1 7 8 16214 1 Assembly ballast cable D i s c o u n t E q u i p m e n t c o m ...

Page 51: ...3 4 Connector quick disconnect female 7 15404 4 Cap receptaclew chain 8 12095B 1 Bracket junction box 9 16143 1 Clamp tubing 500 10 12094 1 Box junction 11 14656 1 Strain relief 750NPT water tight 12 12713 1 Fitting adapter 1 2 14 male to 1 2 14 female 13 60424 4 Screw 6 32X 750 pan phil G2 ZC self threading 14 13749 1 Gasket junction box HFI 281000 11957 Assembly mast junction box 6 5 9 8 10 6 7 ...

Page 52: ...60755 2 Fitting 750MNPT x 500FNPT nylon 6 15864 4 Strain relief 500NPT water tight 7 12095B 1 Bracket junction box 8 16143 1 Clamp tubing 500 9 12094 1 Box junction 10 14656 1 Strain relief 750NPT water tight 11 60424 4 Screw 6 32X 750 pan phil G2 ZC self threading 12 13749 1 Gasket junction box HFI 281000 11789 Assembly mast junction box 5 8 7 9 6 5 10 1 6 4 3 2 11 12 D i s c o u n t E q u i p m ...

Page 53: ...eneratorbox 2 18556 1 Regulator voltage SE 350 3 11327 1 Generator 15 kw 60 Hz regulated 4 11597B 1 Bracket gen mount 5 11524 2 Compression mount 4 38x4 00x1 50 6 60495 8 Screw M10 x 16 7 60026 8 Washer split lock M10 8 11000 1 Plate drive 52 6 8 7 D i s c o u n t E q u i p m e n t c o m ...

Page 54: ...95 8 Screw M10 x 16 4 60026 8 Washer split lock M10 5 11000 1 Plate drive 6 11515B 2 Spacer 2 00 dia x 1 00 7 15241 2 Compressionmount engine 8 11481 1 Generator complete assembly 20 kW 9 11597B 1 Bracket gen mount 8 6 2 1 GENERATOR ASSEMBLY MLT 4200 7 4 3 5 9 53 D i s c o u n t E q u i p m e n t c o m ...

Page 55: ...MAST JUNCTION BOX WIRING DIAGRAM 54 D i s c o u n t E q u i p m e n t c o m ...

Page 56: ...CONNECTIONS TO TERMINAL BLOCK 1 CONTINUED ON NEXT PAGE AC WIRING DIAGRAM Shown with receptacle panel part number 12398 2x5 20R 2xL6 30R 2x50A 55 D i s c o u n t E q u i p m e n t c o m ...

Page 57: ...MAST POWER CORD CONNECTIONS TO TERMINAL BLOCK 1 CONTINUED FROM PREVIOUS PAGE AC WIRING DIAGRAM 56 D i s c o u n t E q u i p m e n t c o m ...

Page 58: ... 12399 Receptacle Panel 2x5 20R 3xL6 30R 1x50A TO GROUND TO NEUTRAL TO MAIN BREAKER PART NUMBER 12402 Receptacle Panel 2x5 20R 3xL6 20R 1x50A TO GROUND TO NEUTRAL TO MAIN BREAKER PART NUMBER 12400 Receptacle Panel 2x5 20R 3xL14 30R 1x50A D i s c o u n t E q u i p m e n t c o m ...

Page 59: ... 30 AMP RV RECEPTACLE CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER 30 AMP CIRCUIT BREAKER 30 AMP TO GROUND TO NEUTRAL TO MAIN BREAKER PART NUMBER 13893 Receptacle Panel 2x5 20R 2xTT 30R 2x14 50 240 VOLT 50 AMP RV RECEPTACLE 240 VOLT 50 AMP RV RECEPTACLE 240 VOLT 30 AMP TWIST LOCK RECEPTACLE 120 VOLT 30 AMP RV RECEPTACLE CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER 50 AMP CIRCUIT BREAKER...

Page 60: ...L OPEN TYPE PUR RED PUR TIME DELAY RELALY 10 AMP CIRCUIT BREAKER PNK FUEL PUMP RED BLK RED BLK OIL PRESSURE WARNING SWITCH NORMAL CLOSED TYPE HOUR BLK FUSE SWITCH DOME LIGHT STARTER SWITCH STARTER N O N C COM 3 7 RED BATTERY DISCONNECT SWITCH O P T I O N A L O P T I O N A L BLK PUR WHT RED HEATED FUEL FILTER RED BLK BLK NC E STOP Viewed from wire end of plug O P T I O N A L DC WIRING DIAGRAM MLT41...

Page 61: ...OVERHEAT WARNING SWITCH NORMAL OPEN TYPE PUR RED PUR TIME DELAY RELALY 10 AMP CIRCUIT BREAKER PNK FUEL PUMP RED BLK RED BLK OIL PRESSURE WARNING SWITCH NORMAL CLOSED TYPE HOUR BLK FUSE SWITCH DOME LIGHT STARTER SWITCH STARTER N O N C COM 3 7 RED BATTERY DISCONNECT SWITCH O P T I O N A L O P T I O N A L BLK PUR WHT RED HEATED FUEL FILTER RED BLK BLK NC E STOP Viewed from wire end of plug O P T I O ...

Page 62: ...N RED BRN WHT BRN WHT RED RED 2 RED 1 BLK 2 1 RED BLK RED PROX AUX RELAY 30 87 87A 85 86 PROX SWITCH BLK BLU BLK COM N O N C VIO BLK BLU TILT WINCH EXTEND WINCH N C PROX SWITCH BLK BLU BLK 86 BLK 85 BLU RELAY 87A N O COM 30 87 YEL PROX AUX UP DN UP DN RED RED BLK BLK RED BLK 61 D i s c o u n t E q u i p m e n t c o m ...

Page 63: ... left side trailer 2 10261 1 Harness main trailer 4000 3 10265 1 Harness right side trailer 65465 Adapter trailer wiring flat 4 to rnd 7 blade 65464 Adapter trailer wiring flat 4 to rnd 7 pin 65463 Adapter trailer wiring flat 4 to rnd 6 pin 1 3 2 D i s c o u n t E q u i p m e n t c o m ...

Page 64: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Page 65: ...REV H PART NO 12685 10 28 08 www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

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