Magnum MIG 208 Alu Synergy, Operating Manual

Page: 21 / 24

Every month?
ABOUTCheck the condition of the electrical connections inside the source.
ABOUTOxidized surfaces should be cleaned and loose parts tightened.
ABOUTClean the inside of the device with compressed air.
9.
INTERFERENCE IN THE WELDING MACHINE (DEVICE ERROR CODES)
Overheating. Wait for the device to cool down.
ALL 001 - too high or too low supply voltage. Check the mains voltage.
ALL 002 - short circuit between the welding holder and ground. Locate and repair the short circuit.
ALL 003 - overcurrent in the welding circuit. Check whether the feeder speed and / or current
welding are not too high.
Symptoms
Cause Procedure
The clamp is too loose.
Tighten the clamp properly.
Dirty wire guide in holder.
Clean the wire guide for the
wire electrode.
No wire feed
electrode (motor
the feeder is working).
The groove of the installed roll does not match the
wire diameter.
Bring the roll to the wire
diameter.
Blocked electrode wire in the
contact tip.
Replace contact tip.
No wire feed
electrode (motor
the feeder is not working).
Damaged engine.
Take the semi-automatic machine to the service.
Defective control system.
Take the semi-automatic machine to the service.
Damaged contact tip. Damaged
spiral in the holder. The feed roller
groove is dirty, damaged, or not
responding
wire diameter.
Replace the tip with a new one.
Replace with a new one.
Replace the tip with a new one. Replace the
roll or select the roll according to the
diameter of the wire used.
Irregular feed of the
wire electrode.
Return line clamp is not
making proper contact.
Correct terminal contact.
The arc does not strike
Polarity change plug disconnected.
Welding current too high.
Plug the plug into the correct socket.
Reduce the welding current.
Arc too long and irregular.
Wire feed speed too slow.
Welding current too low.
Wire feed speed too high.
Increase the wire feed speed.
Increase the welding current.
Reduce the wire feed speed.
Arc too short.
No supply voltage.
Connect the power.
After turning on the power
the signal lamp does not come
on.
Faulty fuse in the mains supply.
Replace the fuse with one that is in good
working order.
Broken switch. Replace the main switch.
21