background image

 

7.  Connecting shield gas bottle 

 

Place the shield gas bottle close to the welder so the gas hose is loose.

 

 

Attach a gas regulator type depending on shield gas type. 

 

 

Connect the regulator outlet with gas supply connector at the back of the welder using a 
gas hose. 

 

 

Open gas bottle valve and a gas regulator valve. After the welding is finished close the 
bottle valve to terminate gas flow. 

 

 

Please notice to avoid using the welder in windy conditions as it may cause the gas shield 
to dissipate.

 

 

 

8.  Setting welding parameters for MIG/MAG 

 
Basic parameters for mig welding are welding voltage and wire feed speed. Increasing welding 
voltage results in deeper penetration and longer arc. However increasing wire feed speed results in 
more wire being provided. If you notice that too much wire is being feeded and it pushes the torch 
backwards it may be caused by to low welding voltage. Too low welding voltage or slower wire feed 
can also result in more spatter and large droplets developing at the tip. You can reduce that by 
increasing the voltage value or wire feed speed.  
 
 
 

9.  MIG/MAG welding tips  
 

Welding horizontal butt joints of thin materials should be carried out using push technique. 
However for thick material it should be a pull technique.  
 

For vertical butt joints of thin elements place the joint from up to down.  

 

Horizontal corner joints should be carried out using push technique compensating by 
placing the torch at an appropriate angle towards welding material.  

 

In case of filling wider joints carry the oscillating move of the welding tip.  

 

During the welding torch tip should be placed at an appropriate angle. If the angle is not 
right it may cause air to be sucked into welding puddle resulting in joint imprefections. The 
proper angle is lower or equal to 10 degrees for vertical position.  

 

Too long or too short arc can result in unstable arc and joint 
imprefections. 
 
L1, L2 

– arc length 

 
 
 

 

The penetration depth can differ according to welding 
technique and torch position 
 
H1, H2 

– penetration depth 

 
 
 
 

Summary of Contents for MIG 190 II DIGITAL

Page 1: ...MAGNUM MIG 190 II DIGITAL INSTRUCTIONS MANUAL WARNING FOR SAFETY REASON PLEASE READ AND UNDERSTAND THE FOLLOWING INSTRUCTIONS BEFORE FIRST USE OF THE DEVICE ...

Page 2: ... persons as a result For this reason we do not accept any responsibility or liability for losses damages or costs arising from incorrect installation improper operation or incorrect usage and maintenance or any actions connected to this in any way Read the operating instructions for all system components Observe accident prevention regulations Observe all local regulations Confirm with a signature...

Page 3: ...Even low voltages can cause you to get a shock and lead to accidents Do not touch any live parts in or on the machine Connection cables and leads must be free of faults Switching off alone is not sufficient Place welding torch and stick electrode holder on an insulated surface The unit should only be opened by specialist staff after the mains plug has been unplugged Only wear dry protective clothi...

Page 4: ...ntially fatal Carefully read the safety information in this manual Observe the accident prevention regulations in your country Inform persons in the working area that they must observe the regulations Danger when coupling multiple power sources Coupling multiple power sources in parallel or in series has to be carried out by qualified personnel and in accordance with the manufacturer s guidelines ...

Page 5: ...anteed at all times Equipment damage due to dirt accumulation Unusually high quantities of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient conditions Insufficient ventilation results in a reduction in performance and equipment damage Observe the ambient...

Page 6: ...ion 3 1 Front view 1 Overheat Mulfunction indicator light 2 Power ON indicator light 3 Welding process selector switch MMA MIG TIG 4 Wire feed button 5 Welding current regulation knob MMA 6 Polarization selector plug 7 Cable connector 8 Mig torch EURO connector 9 Wire feed speed regulation knob 10 Welding voltage regulation knob for MIG 11 Burnbuck function regulation knob 12 Welding voltage displ...

Page 7: ...e sure that all the rollers installed in the drive assembly are corresponding to the type and diameter of the wire inserted Factory installed rolls are intended for steel wire from 0 6 to 0 8mm For steel wires use V shaped groove rolls and for aluminium wires U shaped groove rolls Place the wire spool on the spool mount taking care to ensure that the wire unwinding direction was in line with the d...

Page 8: ...ge or slower wire feed can also result in more spatter and large droplets developing at the tip You can reduce that by increasing the voltage value or wire feed speed 9 MIG MAG welding tips Welding horizontal butt joints of thin materials should be carried out using push technique However for thick material it should be a pull technique For vertical butt joints of thin elements place the joint fro...

Page 9: ... surface 3 Use a wire diameter and spool weight according to the table 4 Check the technical condition of the device and welding cables 5 Remove any flammable materials from the welding area 6 Use suitable protective clothing for welding gloves apron safety boots and welding helmet 12 Troubleshooting Symptoms Possible cause Remedy Wire feed does not feed the wire or feeding is irregular feeder mot...

Page 10: ...rce of danger 15 Warranty The manufacturer of the device provides full warranty service for the power supply unit within 24 months from the day device was purchased An individual warranty card is issued for each device Warranty is valid only if all conditions listed in the instructions manual were fulfilled If the device was used inappropriate or against instructions the warranty becomes invalid S...

Reviews: