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15

58-651 Pulsar

®

Model R86 SIL Functional Safety Manual

7.4

Report: Lifetime of Critical Components

According to section 7.4.9.5 of IEC 61508-2, a useful life-
time, based on experience, should be assumed.

Although a constant failure rate is assumed by the proba-
bilistic estimation method, this only applies provided that
the useful lifetime* of components is not exceeded. Beyond
their useful lifetime the result of the probabilistic calcula-
tion method is therefore meaningless, as the probability of
failure significantly increases with time. The useful lifetime
is highly dependent on the subsystem itself and its operating
conditions.

This assumption of a constant failure rate is based on the
bathtub curve. Therefore, it is obvious that the PFD

avg

cal-

culation is only valid for components that have this con-
stant domain and that the validity of the calculation is lim-
ited to the useful lifetime of each component.

It is the responsibility of the end user to maintain and oper-
ate the R86 per manufacturer’s instructions. Furthermore,
regular inspection should show that all components are
clean and free from damage.

The R86 has an estimated useful lifetime of about 50 years.

When plant experience indicates a shorter useful lifetime
than indicated in this appendix, the number based on plant
experience should be used.

Useful lifetime is a reliability engineering term that describes the operational
time interval where the failure rate of a device is relatively constant. It is not a
term which covers product obsolescence, warranty, or other commercial issues.

Summary of Contents for PULSAR RADAR R86

Page 1: ...in liquids or slurries to meet the safety system requirements of IEC 61508 IEC 61511 1 Benefits The Magnetrol Model R86 HART transmitter pro vides the following benefits to your operation Protection u...

Page 2: ...onmental 6 5 2 Skill Level of Personnel 6 5 3 Necessary Tools 6 5 4 Storage 6 5 5 Installation 7 5 6 Configuration 7 5 6 1 General 7 5 6 2 Write Protecting Locking 7 5 6 3 Write Enabling Unlocking 8 5...

Page 3: ...ue by factoring in application specific configuration The PULSAR Model R86 is classified as a Type B device according to IEC 61508 1 3 Determining Safety Integrity Level SIL Tables 2 3 define the crit...

Page 4: ...level within the 4 20mA range 2 deviation MAGNETROL defines a safe failure as one in which the 4 20 mA current is driven out of range i e less than 3 8 mA or greater than 20 5 mA 2 0 1 FOUNDATION fie...

Page 5: ...nclud ing the Mean Time To Repair MTTR The analysis for the PULSAR Model R86 is typically based on a MTTR of 24 hours 4 0 Supplementary Documentation The PULSAR Model R86 Installation and Operating Ma...

Page 6: ...Necessary Tools Following are the necessary tools needed to carry out the prescribed procedures Open wrenches or adjustable wrench to fit the process con nection size and type Antenna 2 50 mm Transmit...

Page 7: ...eters have been properly configured for the application Special consideration should be given to the following con figuration parameters DIELECTRIC RANGE Enter the Dielectric Range for the material to...

Page 8: ...of Site Acceptance Testing must be recorded for future reference 5 9 Maintenance 5 9 1 Diagnostics Internal diagnostic testing does a complete cycle approxi mately four times per minute A message will...

Page 9: ...ons meet the IEC specification and result in the desired response of the safety system as a whole This system check can be guaranteed when the response height is approached in the filling process thou...

Page 10: ...of the proof test event times are calculated a Choose the menu DIAGNOSTICS Present Status i Present Status should be OK b Choose the menu DIAGNOSTICS EVENT HISTORY Event Log i Any FAULT or WARNING mes...

Page 11: ...of the waveform related to the Initial Launch Process level and other features ii Confirm that the Initial Launch appears acceptable Confirm that Initial Launch is located where expected iii Confirm...

Page 12: ...12 58 651 Pulsar Model R86 SIL Functional Safety Manual 7 0 Appendices 7 1 FMEDA Report Exida Management Summary...

Page 13: ...13 58 651 Pulsar Model R86 SIL Functional Safety Manual...

Page 14: ...r that the level transmitter Pulse Burst Radar 4 20 mA Model R86 511x xxx is suitable for use in safety instrumented loops according to IEC 61508 on condition that the good practice of engineering rul...

Page 15: ...based on the bathtub curve Therefore it is obvious that the PFDavg cal culation is only valid for components that have this con stant domain and that the validity of the calculation is lim ited to the...

Page 16: ...he factory Please supply the following information 1 Company Name 2 Description of Material 3 Serial Number 4 Reason for Return 5 Application Any unit that was used in a process must be properly clean...

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