Magnetrol Kotron II Series 801 Instruction Manual Download Page 26

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HAZARDOUS LOCATION
Intrinsically Safe
Class

III

, Div. 1,

Groups A, B, C, D, E, F, G

NON-HAZARDOUS LOCATION

NOTES:

1. The NEC must be followed when installing this equipment.

2. For installation guidance, see ANSI/ISA RP 12.6.

3. The resistance between the associated apparatus intrinsic

safety ground terminal and earth must be less than one ohm.

4. Non-hazardous area equipment connected to the associated

apparatus should not use or generate more than 250 volts.

5. The total cable series inductance and shunt capacitance

between the associated apparatus and the remote probe
must not exceed the indicated values for applicable groups:

Group

Max. Capacitance

Max. Inductance

0.13

0.47 mH

0.92

1.97 mH

DFG

2.89

3.53 mH

Magnetrol Models

8X2-1XX4-X0X

8X2-1XX6-G0X

Red

Black

Red

Black

Intrinsic Safety

Ground

Main Amplifier

Remote Probe

801-XX34-N4X

SPECIFICATIONS cont.

Models 801-XX34-N4X are pending FM and CSA agency
approval for use as an intrinsically safe circuit.

Agency

Model No.

Approval

Non-hazardous indoor/outdoor

801-XX31-N4X

NEMA 4X IP65

Intrinsically Safe Remote
(indoor/outdoor, NEMA 4X IP65

FM*

when installed per Magnetrol

drawing 99-5043-001

801-XX34-N4X

Class

III

, Div. 1

Groups A, B, C, D, E, F, & G

NEMA 4X housing mounted in
non-hazardous areas

7th Digit in

Elect. Model No.

Approved Probes

1,4

All probes

CAUTION

: Agency ratings are based partially on the proper probe

selection. Refer to the chart at the right for approved combinations.

Agency

Model No.

Approval

801-XX31-N4X

Non-hazardous
indoor/outdoor TYPE 4X

Intrinsically Safe Remote
indoor/outdoor TYPE 4X
when installed per Magnetrol

CSA*

drawing 99-5043-001

801-XX34-N4X

Class

III

Groups A, B, C, D, E, F, & G

Enclosure TYPE 4X mounted
in non-hazardous areas

NOTE

: For Groups E & F -

insulated probes must be used.

* Approvals pending

Intrinsically Safe/Sécurité Intrinsèque

WARNING:

Substitution of components may impair intrinsic
safety.

AVERTISSEMENT:

La substitution de composants peut

compomettre la sécurité intrinsèque.

AGENCY APPROVALS

INTRINSIC SAFETY

Summary of Contents for Kotron II Series 801

Page 1: ... Noryl electronics w aluminum sand cast remote probe housing 4 10 AMP SPDT RELAYS OPTIONS 0 None 2 31 day Data Logger Smart Watch PRINCIPLE OF OPERATION The amount of capacitance developed in any application is determined by the size surface area of the probe the dis tance from the probe to its ground reference and the dielec tric constant of the medium being measured Considering that the probe s ...

Page 2: ...nding the probe stilling well may be a solution 2 INSTALLATION LOCATION cont Tanks Silos with Non Conductive Materials of Construction With plastic concrete wood or any other non conductive walled vessel the reference electrode mentioned above needs clarification Most commonly this electrode will be in the form of a concentric ground tube i e stilling well In questionable circumstances consult the...

Page 3: ...d for additional wiring Be careful not to damage the printed circuit boards Be sure that the PC boards are not damaged or contaminated when removing filings and or debris from the housing 3 Provide watertight seals for all wiring entrances into the enclosure 4 Mount the enclosure to a wall or flat surface using the appropriate screws or bolts The mounting tabs on the back of the enclosure can be r...

Page 4: ...lip mylar housing insulator over clamp NOTE Do not allow the probe to fall in the tank while following steps 7 through 18 MOUNTING PROCEDURE cont Flexible Probe cont 17 Screw housing onto probe and tighten Make sure conduit connection is properly aligned for wire entry Refer to Figure 5 18 Locate the white wire on the upper printed circuit board Connect the free end of this wire to the probe conne...

Page 5: ...the risk of component failure due to electrostatic discharge 1 Ship and store circuit boards in anti static bags If an anti static bag is not available wrap board in aluminum foil Do not place boards on foam packing materials 2 Use a grounding wrist strap when installing and remov ing circuit boards A grounded workstation is also recommended 3 Handle printed circuit boards only by the edges Do not...

Page 6: ...tages other than as shown in the Model Identification as it may damage the unit Transmitter Power Wiring 1 Open the cover of the transmitter enclosure by loosening the six screws 2 The main PC board mother is marked for 120 240 VAC L1 L2 N GND and 24 VDC power connections Ensure proper connections are made on these three ter minals Refer to Figure 6 Spade lugs should be used For optimum operator s...

Page 7: ...y of the device NOTE Although the Supervisory Password is normally used in the System Config and the Calibration menus this pass word can also be used in any portion of the menus The Supervisory Password overrides the General Password The Passwords can be changed at any time via the Calibration mode If an invalid password is entered into the 801 the display will read PASSWORD INVALID By pressing t...

Page 8: ...RATION cont NOTE Prior to programming it is suggested that the installation is reviewed and all data such as probe lo and probe hi points desired units of measurement 4 20 mA settings and relay set points are written down to aid in the programming SERIES 801 MAIN MENU STRUCTURE SINGLE PROBE OPERATION I O Configuration Relay Settings 4 20 mA Settings Totalizer Flow mode only Comm Port Setup Previou...

Page 9: ...OTE Prior to programming it is suggested that the installation is reviewed and all data such as probe lo and probe hi points desired units of measurement 4 20 mA settings and relay set points are written down to aid in the programming SERIES 801 MAIN MENU STRUCTURE DUAL PROBE OPERATION System Configuration cont Probe 1 Select cont Flow Level cont Level Limit Probe Lo Point Probe Hi Point Previous ...

Page 10: ...NIT CONFIGURATION cont NOTE Prior to programming it is suggested that the installation is reviewed and all data such as probe lo and probe hi points desired units of measurement 4 20 mA settings and relay set points are written down to aid in the programming SERIES 801 MAIN MENU STRUCTURE DIFFERENCE OR SUM OPERATION System Configuration cont Probe 1 Select cont Flow Level cont Level Limit Probe Lo...

Page 11: ...red Values Press ENT at the Measured Values display Level will be displayed if level mode has been selected Level or Volume can be dis played if volume mode has been selected Level Flow or Totalizer can be displayed if flow mode has been selected To view the Present Measurement Press ENT After reviewing press ENT to return to Level Volume Volume Mode Only or Flow Flow Mode Only To scroll down to t...

Page 12: ...fig and to display Level Units Press ENT to display the present units of mea surement Use the UP or DOWN arrow to scroll through units of measurement When the desired selection is displayed press ENT to store the value Password will be displayed if the selection has been changed and your chosen password must be entered at this time Press ENT to display the next menu item Mode Setup Refer to Page 7...

Page 13: ...urrent Probe Hi value Enter the exact level of the process medi um Use proper level units inches centimeters etc previ ously selected When the desired value is displayed press ENT to store the value Supr Password will be displayed if the selection is changed Enter your Supr Password at this time Press ENT to accept the password and to display Previous Menu If the application utilizes two probes du...

Page 14: ...are entered the unit will dis play the next menu item Volume Units SYSTEM CONFIG MENU cont Volume and Level Measurement This menu is used to configure the main control parameters of the Series 801 for volume and level measurements For the purposes of this manual and to become familiar with the configuration parameters of this unit all instructions will be shown It is important to note that once in...

Page 15: ...n Rad Rad Side View Len Horizontal Spherical Rad Top View Ht Vertical Flat Vertical Conical Con Rad Top View Side View Horizontal Flat Len End Rad Side View Horizontal Elliptical SYSTEM CONFIG MENU cont Volume and Level Measurement Vessel Drawings ...

Page 16: ...rement Press ENT to display the next menu item Probe Lo Refer to Page 7 on selection of a General or Supervisory Password SYSTEM CONFIG MENU cont NOTES 1 The Probe Lo and Probe Hi points are the most critical entries in the calibration procedure Be sure of the val ues before they are entered 2 The media level must be moved to accomplish this pro cedure The Probe Lo and Probe Hi points can be enter...

Page 17: ...l parame ters of the Series 801 for flow and level measurements For the purposes of this manual and to become familiar with the configuration parameters of this unit all instructions will be shown It is important to note that once in the System Config menu you may scroll through the selections by using the UP or DOWN arrow Once the desired selection is dis played press ENT The unit is capable of b...

Page 18: ... unit will automatically time out and revert back to the Default Display after four minutes if without a key stroke Any information already entered will remain in memory Simply reenter the System Config section and enter any remaining data UNIT CONFIGURATION cont SYSTEM CONFIG MENU cont Flow and Level Flow Element cont Rectangular End Contractions Rct Cntr Rectangular Cipolletti Palmer Bowlus 4 6 ...

Page 19: ... Enter the exact level of the process medi um Use proper level units inches centimeters etc previ ously selected When the desired value is displayed press ENT to store the value Supr Password will be displayed if the selection is changed Enter your Supr Password at this time Press ENT to accept the password and to display Previous Menu If the application utilizes two probes dual probe difference o...

Page 20: ...ed and HOLD means the relay is left in its present state Use the UP or DOWN arrow to scroll through selections Press ENT and Relay Settings will be displayed If Lead Lag is chosen under Relay 2 Relays 1 and 2 will be utilized in the Lead Lag sequence If Fault is selected for Relay 3 the user will be prompted to select the faults that control Relay 3 Select between Enable and Disable for the displa...

Page 21: ...s time Press ENT and the unit will display Comm Port Set Up Use the DOWN arrow to scroll to Previous Menu and press ENT Press the DOWN arrow to scroll to the next menu section Calibration UNIT CONFIGURATION cont I O CONFIGURATION MENU cont Password will be displayed if any of the selections have been changed Your chosen password must be entered at this time The unit will display the current menu i...

Page 22: ...characters and press ENT to change the character at that location in the tag Pressing the 2nd key will start the scrolling of the available characters Press ENT when the desired character is shown CALIBRATION MENU cont Default Display This menu allows for a choice of items displayed during nor mal operation The following items may be toggled ENABLED DISABLED using the UP and DOWN arrow Probe 1 Tag...

Page 23: ...ad the minimum maximum at times of occurrence and total flow data for selected days Refer to Page 5 for Wiring information Any P C communi cation program may be used to capture this data Start the communications program Start an ASCII download and fol low the above procedure Refer to your communications program documentation if needed DIAGNOSTICS MENU This menu is used to provide the user with tes...

Page 24: ...ings are set to default values Reconfigure the relay from the I O Config menu Press ENT to continue The relay is disabled RLY 4 PARAM FAIL The parameters for Relay 4 are corrupt and the settings are set to default values Reconfigure the relay from the I O Config menu The parameters for the 4 20 mA loop are Press ENT to continue The loop is disabled LOOP PARAM FAIL corrupt and the settings are set ...

Page 25: ...ighten the display until the desired contrast is obtained SPECIFICATIONS ELECTRICAL SPECIFICATIONS Description Specification 120 VAC 50 60 Hz Supply Voltage 240 VAC 50 60 Hz 24 VDC Analog 4 20 mA Isolated reversible 1000 ohms max loop resistance Output Digital RS 232 Range 5 pF minimum 50 000 pF maximum Accuracy Better than 1 0 of span Repeatability 1 Linearity 5 Entry Full numeric keypad Data 16 ...

Page 26: ...ency approval for use as an intrinsically safe circuit Agency Model No Approval Non hazardous indoor outdoor 801 XX31 N4X NEMA 4X IP65 Intrinsically Safe Remote indoor outdoor NEMA 4X IP65 FM when installed per Magnetrol drawing 99 5043 001 801 XX34 N4X Class I II III Div 1 Groups A B C D E F G NEMA 4X housing mounted in non hazardous areas 7th Digit in Elect Model No Approved Probes 1 4 All probe...

Page 27: ...30 2411 002 Intrinsically Safe 030 9005 001 10 Shielded Twisted Pair 009 7146 001 Up to 2500 feet 760 meters Enclosure Accessories Kit Includes Mounting feet hardware and hinges 089 5210 001 1 2 3 4 5 10 Remote Mount Standard Rigid Probe Remote Mount Flexible Probe NOTE Standard process connection is 3 4 NPT Consult probe brochure 50 125 for flange and other probe connections 13 00 330 6 00 152 9 ...

Page 28: ...it is essential that a Return Material Authorization RMA number be obtained from the factory prior to the material s return This is available through Magnetrol local representative or by contacting the factory Please supply the following information 1 Company Name 2 Description of Material 3 Serial Number 4 Reason for Return 5 Application Any unit that was used in a process must be properly cleane...

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