Magnetek IMPULSE G+ User Manual Download

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Digital Input Installation Manual

August 2011

Part Number: 144-23918

© Copyright 2011 Magnetek

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Summary of Contents for IMPULSE G+

Page 1: ...Digital Input Installation Manual August 2011 Part Number 144 23918 Copyright 2011 Magnetek ...

Page 2: ...ust be promptly provided to the end user Magnetek offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Magnetek manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Magnetek assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation T...

Page 3: ...e messages could cause fatal injury or damage products and related equipment and systems DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION...

Page 4: ...ing new copies of the manual contact a Magnetek representative and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not modify the drive or option circ...

Page 5: ...Input Installation Manual August 2011 1 5 2 Product Overview About This Product The Digital Input Option DI A3 allows the user to expand the number of drive multi function digital inputs The input signal is 24 Vdc 8mA isolated input ...

Page 6: ...ontact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S standard size is required to install the option A straight edge screwdriver blade depth 0 015 0 4 mm width 0 098 2 5 mm is required to wire the option terminal block A pair of diagonal cutting pliers A sm...

Page 7: ...A3 Option 1 The ground wires provided in the option shipping package must be connected during installation Figure 1 Digital Input DI A3 Option Terminal Blocks TB1 TB2 and TB3 Figure 2 Terminal Blocks TB1 TB2 and TB3 Refer to Table 3 on page 20 for details on TB1 TB2 and TB3 terminal functions and signal levels ...

Page 8: ...clude options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by auth...

Page 9: ...t Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and conne...

Page 10: ...drive make the necessary connections to the drive terminals and verify that the drive functions normally Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting the drive Figure 3 shows an exploded view of the drive with the option and related components for reference Figure 3 Drive Components with Option ...

Page 11: ...e size Figure 4 Remove the Front Covers and Digital Operator DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover safety label After all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing to prevent electric shock The internal capacitor remains charged...

Page 12: ...en it into place using one of the included screws F NOTE Install the option to ports CN5 B and CN5 C on the drive for monitoring purposes only and input levels will be displayed in monitor U1 17 The option will not set the frequency reference or replace the drive analog input with higher resolution inputs when connected to ports CN5 B or CN5 C Figure 5 Insert the Option Card ...

Page 13: ... 6 Connect the Ground Wire NOTE 1 The option package includes three ground wires Use the longest wire when plugging the option into connector CN5 C on the drive side Use the next longest wire when plugging the option into connector CN5 B Use the shortest wire when plugging the option into connector CN5 A Refer to Option Package Contents on page 6 for more information 2 There are two screw holes on...

Page 14: ...electrical terminals Figure 7 Preparing Ends of Shielded Cable Figure 8 Preparing and Connecting Cable Wiring WARNING Fire Hazard Tighten terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury by fire due to overheating Tightening screws beyond the specified tightening torque may cause erroneous operation damage the terminal block or...

Page 15: ...ignal to the terminal blocks on the option Refer to Figure 9 for wiring instructions Connection Diagram Refer to Table 3 on page 20 for a detailed description of the option board terminal functions To ensure accurate control use a stable power supply for the voltage reference source Figure 9 Option Connection Diagram ...

Page 16: ...al power supply connect the positive lead from the power supply to terminal SC on the option Do not connect the negative lead to terminal SN on the option Figure 10 SINK Mode Connection Diagram SOURCE Mode To use internal power supply of the drive short terminals SN and SC To use an external power supply connect the negative lead from the power supply to terminal SC on the option Do not connect th...

Page 17: ...erforated openings on the left side of the drive front cover as shown in Figure 12 A and leave no sharp edges to damage wiring Route the wiring inside the enclosure as shown in Figure 12 B for drives that do not require routing through the front cover Refer to the IMPULSE G VG Series 4 Instruction Manual for more information 1 The drive will not meet NEMA Type 1 requirements if wiring is exposed o...

Page 18: ...gital operator D Figure 13 Replace the Front Covers and Digital Operator NOTE Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure cables are not pinched between the front covers and the drive when replacing the covers 9 Set drive parameters in Table 4 for proper option performance ...

Page 19: ...per connections Table 2 Crimp Terminal Sizes Terminal Size Screw Size Tightening Torque N m in lb Bare Cable Crimp Terminals Wire Type Applicable Gauges mm2 Recomm Gauge mm2 Applicable Gauges mm2 Recomm Gauge mm2 D0 to DF SI SE SP SC SN SD FE M2 0 22 to 0 25 1 95 to 2 21 Stranded wire 0 25 to 1 0 24 to 17 AWG Solid wire 0 25 to 1 5 24 to 16 AWG 0 75 18 AWG 0 25 to 0 5 24 to 20 AWG 0 5 20 AWG Shiel...

Page 20: ...inal 4 D4 DIO MDFI Terminal 5 D5 DIO MDFI Terminal 6 D6 DIO MDFI Terminal 7 D7 DIO MDFI Terminal 8 TB3 D8 DIO MDFI Terminal 9 D9 DIO MDFI Terminal 10 DA DIO MDFI Terminal 11 DB DIO MDFI Terminal 12 DC DIO MDFI Terminal 13 DD DIO MDFI Terminal 14 DE DIO MDFI Terminal 15 DF DIO MDFI Terminal 16 TB1 SI Not Used SE Not Used SP 24 V 5 internal power supply SC Input signal common SN Internal power suppl...

Page 21: ...Enabled Additional MFDI from DI 16 using C9 02 C9 19 2 Serial Additional MFDI from MB RTU using C9 02 C9 19 C9 02 DIO Terminal 1 MFDI by DI 16 option or Serial communication See H1 0x for MFDI selections 0 FF 0F C9 03 DIO Terminal 2 0 FF 0F C9 04 DIO Terminal 3 0 FF 0F C9 05 DIO Terminal 4 0 FF 0F C9 06 DIO Terminal 5 0 FF 0F C9 07 DIO Terminal 6 0 FF 0F C9 08 DIO Terminal 7 0 FF 0F C9 09 DIO Term...

Page 22: ...un Turn the power off and check the connectors between the drive and option Digital Operator Display Fault Name oFb01 Option Fault CN5 B Option is not properly connected Cause Possible Solution Option at drive port CN5 B was changed during run Turn the power off and check the connectors between the drive and option Digital Operator Display Fault Name oFb02 Option Fault CN5 B Two of the same option...

Page 23: ...gital Operator Display Fault Name oFC02 Option Fault CN5 C Two of the same options are connected simultaneously Cause Possible Solution DI A3 option connected to CN5 C port while another option was connected to CN5 A port Only one of these options DI A3 AI A3 or SI XX can be connected to the drive at the same time Digital Operator Display Fault Name oPE05 Run command frequency reference source sel...

Page 24: ...ttings Binary 16 bit 4 digit BCD Binary 12 bit 3 digit BCD Binary 8 bit 2 digit BCD Input Signal SINK SOURCE external power supply Photocoupler input 24 VDC 8 mA Ambient Temperature 10 C to 60 C 14 F to 140 F Humidity 95 RH or lower with no condensation Storage Temperature 20 C to 70 C 4 F to 158 F allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne pa...

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