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Flex Duo Operator Manual

August 2021

Page 5

1 Introduction

The Flex Duo™ radio remote control systems are designed for control of industrial equipment and machinery such 
as electric hoists, winches, monorails, conveyor belts, mining equipment, hydraulic valves controlled by electric 
solenoids, and all other material handling equipment where wireless control is preferred.

Each Flex Duo system consists of a transmitter handset and a receiver unit. Other standard-equipped accessories 
include transmitter lanyard, vinyl pouch, pushbutton labels, output cable, and quick start guide.

This manual covers both FCC/IC and CE versions of the Flex Duo. All settings and functions listed within 
this manual are the same between the two versions except where noted inside specific sections where the 
two versions perform differently.

The list of notable features includes:

62 User-programmable Channels

 – advanced synthesized radio frequency (RF) controls with 62 built-in 

programmable channels set via pushbuttons (transmitter) and dipswitches (receiver).

Wireless Remote Pairing Function

 – system pairing and cloning can be done easily and wirelessly.

Over One Million Unique Address Codes

 – each and every Flex Duo system has its own address code and 

serial number, never repeats. 

Advanced Controls

 – the Flex Duo system utilizes dual advanced microprocessor controls with 32-bit CRC 

and Hamming Code, which provide ultrafast, safe, precise, and error-free encoding and decoding. 

Two-way Transmission

 – transmitter and receiver communicate with one another for safe, precise and 

uninterrupted operation (for example, receiver status feedbacks).

Reliable Pushbuttons

 – the pushbuttons are rated for more than one million press cycles.

Low Power Consumption

 – requires only two “AA” alkaline batteries for more than 150 hours of uninterrupted 

operation between replacements.   

Durable Nylon and Fiberglass Composite Enclosures

 – high resistance to breakage and deformation even 

in the most abusive environments. The receiver enclosures and output cables are UL94-V0 rated.

Fully Sealed Enclosures

 – the transmitter and receiver enclosures are IP66 rated.

Full Compliance

 – all systems are compliant with FCC, IC and CE.

Other Optional Accessories and Features

 – transmitter magnet mount, transmitter belt clip, transmitter waist 

belt, ring hook, transmitter rubber guards, charging station, external antenna kit, removable mounting bracket, 
and many others.

Summary of Contents for FLEX BASE

Page 1: ...Flex Duo System Radio Control Equipment Operator Manual Part Number 191 32000 M002EN August 2021 Copyright 2021 Magnetek...

Page 2: ...Flex Duo Operator Manual August 2021 Page 2...

Page 3: ...4 7 Service pager United Kingdom Telephone 44 0 1675 437297 E mail mh eurosales magnetek com Germany STAHL CraneSystems GmbH Telephone 49 7940 128 0 E mail mh eurosales magnetek com Website https www...

Page 4: ...s manuals and safety warnings of the manufacturers of the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Pr...

Page 5: ...n be done easily and wirelessly Over One Million Unique Address Codes each and every Flex Duo system has its own address code and serial number never repeats Advanced Controls the Flex Duo system util...

Page 6: ...enance information that is important but not hazard related WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED The safety rules in this section are not intended to replace any rules or regulations of a...

Page 7: ...ad and develop an understanding of the contents of this manual and the operation manual of the equipment or device to which this equipment will be interfaced Failure to follow this warning could resul...

Page 8: ...ol know how to keep the operator and other people clear of lifted loads and to avoid pinch points continuously watch and monitor status of lifted loads know and follow cable and hook inspection proced...

Page 9: ...the service area and secured 2 6 Pre Operation Test At the start of each work shift or when a new operator takes control of the equipment operators should do as a minimum the following steps before ma...

Page 10: ...quid penetration Figure 2 1 2 9 Battery Charger Optional The Flex Duo charger does not come standard with Flex Duo systems or spare transmitters WARNING Do not attempt to charge non rechargeable batte...

Page 11: ...View Figure 2 2 2 9 2 Power Supply The Flex Duo charging cradle uses any off the shelf Micro USB to USB cable and USB power adapter with 5V at 2A output optional Figure 2 3 1 Rubber Safety Belt Attac...

Page 12: ...3 Solid red on the LED represents charging in progress solid green represents batteries fully charged and LED off represents no batteries detected Figure 2 4 2 9 4 Retaining Belt For mobile applicatio...

Page 13: ...Charger The Flex Duo charging cradle has two holes located in the back vertical face of the unit These holes allow the cradle to be mounted on a wall by sliding the cradle over the two screws and the...

Page 14: ...shbutton prior to executing the START command at start up will result in no signals transmitted Status LED blinks orange NOTE If the Status LED does not change from green to orange confirm that the se...

Page 15: ...ansmitter 3 2 1 External Illustration Figure 3 2 1 STOP Button 5 Ring Hook Attachment Slot 2 Pushbutton 1 PB1 6 Battery Cover Screw 3 Pushbutton 2 PB2 7 System Information 4 Status LED Indicator 8 Lan...

Page 16: ...llustration Figure 3 3 1 External Antenna Port 7 Remote Pairing Button 2 COM LED Indicator 8 System Information 3 Status LED Indicator 9 Cord Grip 4 Power LED Indicator 10 Mounting Bracket Optional 5...

Page 17: ...put relays set up for momentary contact closure For 9 36VDC power supply wire 1 corresponds to the negative charge wire 3 corresponds to the positive charge and wire 2 is for GROUND The circled number...

Page 18: ...ype 4A above find out which pushbutton is defective by pressing all of them one at a time If the pushbutton is in good working order when pressed the Status LED is off If the Status LED maintained 2 r...

Page 19: ...s jammed or defective 4 3 red blinks Decoding processors defective 5 4 red blinks Receiving RF defective 6 Fast red blinks Incorrect transmitter serial number 7 Solid red Receiver low voltage 8 No lig...

Page 20: ...Sensitivity 116 dBm Spurious Emission 50 dB Antenna Impedance 50 ohms Responding Time 40 mS average Transmitting Power 1 0 mW Enclosure Type NEMA 4 Enclosure Rating IP66 Output Contact Rating 250VAC 2...

Page 21: ......

Page 22: ...Flex Duo System Radio Control Equipment Operator Manual August 2021...

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