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Flex Duo Operator Manual

August 2021

Page 7

2.1 Critical Installation Considerations

2.2 General

Radio-controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and 
other mobile hydraulic equipment can be large, and operate at high speeds. Quite frequently, the equipment is 
operated in areas where people are working in close proximity to the material handling equipment. 

The operator 

must exercise extreme caution at all times.

 Workers must constantly be alert to avoid accidents. The following 

recommendations have been included to indicate how careful and thoughtful actions may prevent injuries, damage 
to equipment, or even save a life. 

2.3 Persons Authorized to Operate Radio-Controlled Equipment

Only properly trained persons designated by management should be permitted to operate radio-controlled 
equipment.

Radio-controlled cranes, hoists, lifting devices and other mobile hydraulic equipment should not be operated by 
any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment.

Radio-controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any 
person who may be suffering from a disorder or illness, is taking any medication that may cause loss of equipment 
control, or is under the influence of alcohol or drugs.

WARNING

Prior to installation and operation of this equipment, read and develop an understanding of the contents of this 
manual and the operation manual of the equipment or device to which this equipment will be interfaced. Failure 
to follow this warning could result in serious injury or death and damage to equipment.

All equipment must have a mainline contactor installed and all tracked cranes, hoists, lifting devices and similar 
equipment must have a brake installed. Failure to follow this warning could result in serious injury or death and 
damage to equipment.

An audible and/or visual warning means must be provided on all remote-controlled equipment as required by 
code, regulation, or industry standard. These audible and/or visual warning devices must meet all 
governmental requirements. Failure to follow this warning could result in serious injury or death and damage to 
equipment.

Follow your local lockout tagout procedure before maintaining any remote-controlled equipment. Always 
remove all electrical power from the crane, hoist, lifting device or similar equipment before attempting any 
installation procedures. De-energize and tagout all sources of electrical power before touch-testing any 
equipment. Failure to follow this warning could result in serious injury or death and damage to equipment.

The direct outputs of this product are not designed to interface directly to two-state safety-critical maintained 
functions, such as magnets, vacuum lifts, pumps, and emergency equipment. A mechanically locking 
intermediate relay system with separate power considerations must be provided. Failure to follow this warning 
could result in serious injury or death or damage to equipment.

Summary of Contents for FLEX BASE

Page 1: ...Flex Duo System Radio Control Equipment Operator Manual Part Number 191 32000 M002EN August 2021 Copyright 2021 Magnetek...

Page 2: ...Flex Duo Operator Manual August 2021 Page 2...

Page 3: ...4 7 Service pager United Kingdom Telephone 44 0 1675 437297 E mail mh eurosales magnetek com Germany STAHL CraneSystems GmbH Telephone 49 7940 128 0 E mail mh eurosales magnetek com Website https www...

Page 4: ...s manuals and safety warnings of the manufacturers of the equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Pr...

Page 5: ...n be done easily and wirelessly Over One Million Unique Address Codes each and every Flex Duo system has its own address code and serial number never repeats Advanced Controls the Flex Duo system util...

Page 6: ...enance information that is important but not hazard related WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED The safety rules in this section are not intended to replace any rules or regulations of a...

Page 7: ...ad and develop an understanding of the contents of this manual and the operation manual of the equipment or device to which this equipment will be interfaced Failure to follow this warning could resul...

Page 8: ...ol know how to keep the operator and other people clear of lifted loads and to avoid pinch points continuously watch and monitor status of lifted loads know and follow cable and hook inspection proced...

Page 9: ...the service area and secured 2 6 Pre Operation Test At the start of each work shift or when a new operator takes control of the equipment operators should do as a minimum the following steps before ma...

Page 10: ...quid penetration Figure 2 1 2 9 Battery Charger Optional The Flex Duo charger does not come standard with Flex Duo systems or spare transmitters WARNING Do not attempt to charge non rechargeable batte...

Page 11: ...View Figure 2 2 2 9 2 Power Supply The Flex Duo charging cradle uses any off the shelf Micro USB to USB cable and USB power adapter with 5V at 2A output optional Figure 2 3 1 Rubber Safety Belt Attac...

Page 12: ...3 Solid red on the LED represents charging in progress solid green represents batteries fully charged and LED off represents no batteries detected Figure 2 4 2 9 4 Retaining Belt For mobile applicatio...

Page 13: ...Charger The Flex Duo charging cradle has two holes located in the back vertical face of the unit These holes allow the cradle to be mounted on a wall by sliding the cradle over the two screws and the...

Page 14: ...shbutton prior to executing the START command at start up will result in no signals transmitted Status LED blinks orange NOTE If the Status LED does not change from green to orange confirm that the se...

Page 15: ...ansmitter 3 2 1 External Illustration Figure 3 2 1 STOP Button 5 Ring Hook Attachment Slot 2 Pushbutton 1 PB1 6 Battery Cover Screw 3 Pushbutton 2 PB2 7 System Information 4 Status LED Indicator 8 Lan...

Page 16: ...llustration Figure 3 3 1 External Antenna Port 7 Remote Pairing Button 2 COM LED Indicator 8 System Information 3 Status LED Indicator 9 Cord Grip 4 Power LED Indicator 10 Mounting Bracket Optional 5...

Page 17: ...put relays set up for momentary contact closure For 9 36VDC power supply wire 1 corresponds to the negative charge wire 3 corresponds to the positive charge and wire 2 is for GROUND The circled number...

Page 18: ...ype 4A above find out which pushbutton is defective by pressing all of them one at a time If the pushbutton is in good working order when pressed the Status LED is off If the Status LED maintained 2 r...

Page 19: ...s jammed or defective 4 3 red blinks Decoding processors defective 5 4 red blinks Receiving RF defective 6 Fast red blinks Incorrect transmitter serial number 7 Solid red Receiver low voltage 8 No lig...

Page 20: ...Sensitivity 116 dBm Spurious Emission 50 dB Antenna Impedance 50 ohms Responding Time 40 mS average Transmitting Power 1 0 mW Enclosure Type NEMA 4 Enclosure Rating IP66 Output Contact Rating 250VAC 2...

Page 21: ......

Page 22: ...Flex Duo System Radio Control Equipment Operator Manual August 2021...

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