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www.magmaweld.com

USER MANUAL | KULLANIM KILAVUZU

EN

RD 650 MW

10

11

8

12

1

2

3

6

7

8

3

4

5

9

1-

 Front Panel  

7-

 Data Socket

2-

 Torch Connector  

8- 

Gas Outlet Bush

3- 

Hot - Cold Water  

9- 

Earth Clamp Sockets (-)

4-

 ON/OFF Switch  

10- 

Heater Socket

5-

 Remote Control Connection Socket  

11-

 Water Cooling Unit Socket

6-

 Welding Cable Socket (+)  

12- 

Mains Cable

TECHNICAL INFORMATION

1.1 General Information

RD 650MW is operates with 3 phase 400V 50-60HZ. Excellent welding characteristics with all types of solid 

and flux cored wires. Seperate wire feeding system for spools 300, 270 and 200 mm in diameters and special 

wire inlet for drums. Standard harness between wire feeder box and the base machine is 5 m long. 

Upon reguest this could be extended upto 20 m. Due to the 4-wirefeeding drive system assures good feedability 

with longer torches and less deformation of delicate wires like aluminum and fluxcored wires. Welding voltage 

and wire feed speed is adjusted and monitored by the digital displays on the front panel of the wire feeder box. 

Optimum welding parameters could be selected from the menues on the front panel of the wire feeder box. 

Soft start for spatter free arc ignition, pre-gas and post-gas for automation, wire burn-back time for antisticking 

could be set inside the wire spool cabinet. Trigger latching 2/4 switch and manual wire feeding button for 

threading. Forlow spatter welding, according to the currentrange 2nd and 3rd work-piece outlets are provided. 

Suitable for indoor use, Protection Class is IP21. Seperate robust water cooling unit able to support in warm 

climates and long harnesses. Built-in trolly with gas bottle platform with 220V/10A standard electric socketfor 

CO

2

 gas heaters. For a long service life outer case is made by 1.5 mm steel sheet and coated with electrostatic 

painting against corrosion. Fan cooled and protected against overheating. Work-piece cable, electric-line cable 

and gas bottle hose are included in the standard eguipment.

Figure 1 : RD 650 MW

1.2 Machine Components

Technical Information

Summary of Contents for RD 650 MW

Page 1: ...RD 650 MW 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Page 3: ...TR EN MIG MAG WELDING MACHINE MIG MAG KAYNAK MAK NES 3 RD 650 MW...

Page 4: ...tions Mains Plug Connection Welding Connections Connecting the Earth Cable to the Workpiece Gas Connection Water Cooling Unit OPERATION User Interface MIG Cycle Menu Structure Connecting to the Mains...

Page 5: ...es may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear...

Page 6: ...bove precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks...

Page 7: ...ou will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up For...

Page 8: ...reas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a cha...

Page 9: ...e must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the manu...

Page 10: ...aterials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped a...

Page 11: ...nd wire feed speed is adjusted and monitored by the digital displays on the front panel of the wire feeder box Optimum welding parameters could be selected from the menues on the front panel of the wi...

Page 12: ...d zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Duty Cycle Temperature C 6 min 6 min 6 min 4 min 4 min 4 min Time min Duty Cycle Open Circuit Voltage Rate...

Page 13: ...ator Mix Lava MIG 50W 3 m Water Cooled MIG Torch Lava MIG 65W 3 m Water Cooled MIG Torch QTY 1 1 1 1 1 7020009002 7020001005 7020001004 7120050003 7120160003 MIG MAG Mix Argon Accessory Set Torch Regu...

Page 14: ...ing welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warran...

Page 15: ...ndards for work safely to achieve the best results Make sure the size of the hose connection of the gas regulator you are using is 3 8 Open the gas cylinder valve keeping your head and face away from...

Page 16: ...rking environment The coolant must be within the minimum and maximum values shown on the front panel of the unit Different coolant or water should not be added Different liquid additives can cause che...

Page 17: ...ng parameter times P1 0 0 10 0 sec Pre gas time P4 0 0 5 0 sec Final ramp down time P2 0 0 10 0 sec Post gas time P5 1 10 min Cooling time P3 0 0 10 O sec Burn back time P6 On Of 1 0 to change the sta...

Page 18: ...cation MIG Pre Gas Time Pos Gas Time Burn Back Time Final Ramp Down Time Cooling Time Soft Start Voltage Rating Current Rating Welding Current Minimum Current Wire Speed 0 100 max 10 sec 0 100 max 10...

Page 19: ...lamp 1 Motor 2 Euro Connector 3 Pressure Rolls Handle 4 Pressure Rolls 5 Wire Feeding W F Rolls 6 W F Rolls Screws Open the cover of the wire feed section You will see the 4 roller wire feed system Us...

Page 20: ...the spool to empty and mix after a while in the case of wire stopping Therefore fasten the nut neither too tight nor too loosely If the end of the wire is missed the wire may be thrown out like a spr...

Page 21: ...gas CO Ar mixture flow rate is 10 times the wire diameter For example if the wire diameter is 1 2 mm the gas flow rate 10 x 1 2 12 l min You can use the following table for more precise flow adjustmen...

Page 22: ...ng voltage will be displayed in voltmeter and instantaneous welding current will be displayed in ammeter After you have finished working with the welding machine allow the machine to cool down and tur...

Page 23: ...h dry air each time you replace a welding wire The consumables on the torch should be cleaned regularly It should be replaced if necessary Make sure that these materials are original products for long...

Page 24: ...on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the contactor Check the fuse...

Page 25: ...e Diode group failure The fuse has blown Fan motor failure Contact the authorized service Failure Reason Solution 4 4 Error Codes Maintenance and Service Error Code Cause Solution ERR C1 Corumunicatio...

Page 26: ...26 www magmaweld com USER MANUAL KULLANIM KILAVUZU EN RD 650 MW ANNEX 5 1 Spare Parts List 1 7 8 9 10 1 11 12 13 14 16 15 17 18 19 20 21 23 24 25 2 2 2 3 4 22 5 6 Annex...

Page 27: ...sistance Transformer Water Pump Cooling Fan Pacco Switch Connector Neon Signal Lamb Connector Choke Bobin Radiator Monophase Socket A430901022 A245700002 A405000124 A311200080 A405000123 A256400004 A3...

Page 28: ...ld com USER MANUAL KULLANIM KILAVUZU EN RD 650 MW Torch Trigger TRIGGER TRIGGER TRIGGER TRIGGER VALVE VALVE VALVE VALVE PHASE PHASE Hall Effect Ground EMI Filter HEATER 1 SD13 CONNECTOR 5 2 Electrical...

Page 29: ...i i Ba lant s Kaynak Ba lant lar Toprak Pensesini Par as na Ba lama Gaz Ba lant lar Su So utma nitesi KULLANIM B LG LER Kullan c Aray z MIG E risi Men Yap s ebekeye Ba lama Tel S rme Makaralar n n Se...

Page 30: ...elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya...

Page 31: ...avalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde h...

Page 32: ...ikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s cakl...

Page 33: ...rine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olabil...

Page 34: ...ak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiyet...

Page 35: ...lendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tiri...

Page 36: ...on gaz s resi yava tel h z ile ba latma soft start ayarlar tel s rme sistemi kapa i inden yap labilir 4 makaral tel s rme sistemi telleri zellikle de zl telleri ve di er yu mu ak telleri deforma etmed...

Page 37: ...aman periyodunu i erir rnek olarak 60 da 250A olarak belirtilen bir makinede 250A de al lmak isteniyorsa makine 10 dakikal k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak kesme yapabilir 1 b...

Page 38: ...400 20 60 650 48 5 40 1152 x 645 x 1795 235 IP 21S ebeke Gerilimi 3 Faz 50 60 Hz Kaynak Ak m Ayar Sahas Koruma S n f ebekeden ekilen G Boyutlar u x g x y Anma Kaynak Ak m A rl k A k Devre Gerilimi 600...

Page 39: ...n emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla a mak...

Page 40: ...etmek i in standartlara uygun reg lat r ve s t c lar kullan n Kullanaca n z gaz reg lat r n n hortum ba lant s n n ebad n n 3 8 oldu undan emin olun Gaz t p vanas n ba n z ve y z n z t p vanas n n k n...

Page 41: ...s v s nitenin n panelinde g sterilen minimum ve maksimum de erleri i erisinde olmal d r Farkl so utma s v s ya da su eklenmemelidir Farkl s v eklentileri kimyasal tepkimelere ya da farkl problemlere n...

Page 42: ...lemek i in P1 0 0 10 0 sn n Gaz S resi P4 0 0 5 0 sn Biti Rampa S resi P2 0 0 10 0 sn Son Gaz S resi P5 1 10 dk So utma S resi P3 0 0 10 0 sn Geri Yanma S resi P6 On Off 1 0 Soft Start aktif veya pasi...

Page 43: ...numu MIG n Gaz S resi Son Gaz S resi Geri yanma s resi Biti Rampa S resi So utma S resi Soft Start Voltaj Skalas Ak m Skalas Kaynak Ak m Minimum Ak m Tel H z 0 100 maks 10 sn 0 100 maks 10 sn 0 100 ma...

Page 44: ...kineyi kapat n 1 Motor 2 Euro Konnekt r 3 Bask Makaras Kolu 4 Bask Makaralar 5 Tel S rme Makaralar 6 T S Makaralar Vidalar Tel s rme b l m n n kapa n a n 4 makaral tel s rme sistemini g receksiniz Kul...

Page 45: ...se tel s rmenin durduruldu u anlarda makaran n bo al p bir s re sonra kar ma s na neden olabilir O nedenle somunu ne ok s k ne de ok gev ek ba lay n Telin ucunun ka r lmas durumunda tel bir yay gibi f...

Page 46: ...gaz CO Ar kar m debisi oran tel ap n n 10 kat d r rne in tel ap 1 2 mm ise gaz debisi 10 x 1 2 12 lt dak olarak ayarlanabilir Daha hassas debi ayar i in yandaki tabloyu kullanabilirsiniz Gaz debisini...

Page 47: ...iniz Kaynak esnas nda anl k kaynak gerilimi voltmetrede anl k kaynak ak m ampermetrede g r nt lenecektir Kaynak makinesiyle i iniz bittikten sonra bir s re makinenin so umas n bekleyip a ma kapama ana...

Page 48: ...yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz Kayna a ba lamadan nce torcun ucundan kan gaz debisini debimetre ile kontrol edin...

Page 49: ...dek sarf malzemeler d zenli olarak temizlenmelidir Hatal secilmi veya a nm sarf malzemeler de i tirilmelidir Bask makara ayarlar do ru ekilde yap lmal d r Sigorta at k Konnekt r kontrol ediniz Sigorta...

Page 50: ...eti ime ge iniz Ar za Neden z m Bak m ve Ar za Bilgileri 4 4 Hata Kodlar Hata Kodu Neden z m ERR C1 G kart ile haberle ilemiyor ERR C3 G kart ve tel s rme kart ile haberle ilemiyor ERR C2 Tel s rme ka...

Page 51: ...51 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 650 MW TR 1 7 8 9 10 1 11 12 13 14 16 15 17 18 19 20 21 23 24 25 2 2 2 3 4 22 5 6 EKLER 5 1 Yedek Par a Listesi Ekler...

Page 52: ...K310310002 A378002010 K304500118 A260000004 A377100004 Diyot K pr s Quick Kaplin Mavi Elektronik Kart E503A Kontakt r Elektronik Kart E102A Gaz Ventili Kaynak Prizi EMC Filtre Elektronik Kart E303A S...

Page 53: ...53 www magmaweld com USER MANUAL KULLANIM KILAVUZU RD 650 MW TR Annex Tor Teti i TET K TET K FAZ FAZ Hall Efekt Topraklama EMI Filtre ISITICI 1 SD13 KONNEKT R 5 2 Devre emas...

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Page 60: ...3 53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 23 12 2021 UM_RDMW650_122021_1220...

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