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USER MANUAL | KULLANIM KILAVUZU
ID 500 M/MW PULSE
4.2 Troubleshooting
The following tables contain possible errors to be encountered and their solutions.
Machine is not operating
• Contact the authorized service.
• Replace the contact nozzle.
• Set the correct pressure wheel setting.
• Change your voltage and wire speed settings.
• Make sure that the grounding clamps of the
machine is connected to the workpiece.
• Make sure that the parameter and process
selection are correct.
• Make sure that the tungsten tip is clean.
• Make sure the welding torch is secure.
• Contact the authorized service.
• Contact the authorized service.
• Check the pole that the electrode must be
connected to and the current value that
must be set on the machine.
• Make sure that the cables are secure and
that the connection points are not worn.
• Check the gas used and its setting. If the gas
cannot be adjusted, consult the authorized
service.
• Contact the authorized service.
• Problematic electrical connection in the machine
• Make sure the machine is connected to the
mains.
• The power supply fuses, mains cable or plug
are problematic or damaged
• The pressure on the wire feed rollers is too
• Check the power supply fuses, mains cable
and plug.
• Set the correct pressure wheel setting.
• The mains connections are not correct
• Wire feed rollers were not chosen to fit the
wire diameter.
• Check whether the mains connections are
correct.
• Select the appropriate wire feed roller.
• Electronic card failure
• The pressure of the reels is not enough.
• Contact nozzle size was selected incorrectly
or is damaged.
• The welding parameters have not been
• Parameter and process selection are not correct.
• Tungsten tip worn (TIG welding)
• The grounding clamps of the machine is
not connected to the workpiece.
• Welding torch damaged (MIG, TIG welding)
• Electronic card failure
• Electronic card failure
• The welding parameters have not been
selected appropriately.
• All parameters such as wire type, gas
type, etc. must be selected according to
your welding method.
The value
0000
will be displayed on
the screen.
• Electrode pole and amperage values are
incorrect (MMA welding)
• Cables and connection points are damaged
• The protecting gas flows too much or too
little.
• Electronic card failure
• The on/off switch does not operate correctly
• Check the on/off switch.
Wire feed motor failure.
The wire feed motor is operating,
but the wire is not moving further.
Fan is not operating
No good welding.
Unstable and/or non-adjustable
welding current
Unstable and/or non-adjustable
welding current
Failure
Reason
Solution
Maintenance and Service
