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USER MANUAL | MANUEL D’UTILISATION | РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ | KULLANIM KILAVUZU

SMART SERIES / SMART SERİSİ

• The welding parameters have

not been selected appropriately

• All parameters such as wire

type, gas type, etc. must be

selected according to your

welding method

The value

0000

NOP

will be

displayed on the screen

Fan is not operating

Machine operates noisily
Unstable and / or non-adjustable

welding current

Heater outlet is not operating

• Check the fuse

• Contact the authorized service

• Check the fuse. Contact the

authorized service

• The fuse has blown

• Contactor failure

• Diode group failure

• The fuse has blown

• Fan motor failure

• Contact the authorized service

Failure

Reason

Solution

Maintenance and Service

Summary of Contents for ID 400 MW

Page 1: ...SMART SERIES 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Page 3: ...FR RU TR EN SYNERGIC MIG MAG WELDING MACHINE S NERJ K MIG MAG KAYNAK MAK NES SYNERGIQUE POSTE SOUDER MIG MAG 3 SMART SERIES SMART SER S...

Page 4: ...onnection Connecting the Grounding Clamp to the Workpiece Connecting the Gas Cylinder Water Cooling Unit for MW Models Connection of Interconnection Hose Package OPERATION Settings in the Bag User Int...

Page 5: ...re or fatal injuries may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by author...

Page 6: ...addition to the above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to p...

Page 7: ...tting operations you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equi...

Page 8: ...atable dust free areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to t...

Page 9: ...ce of the appliance must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written ap...

Page 10: ...with the joining materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables shoul...

Page 11: ...id and cored wires CC CV power supply It allows you to perform MIG TIG MMA welding methods and carbon cutting with a single machine Thanks to its synergic feature welding current and voltage are adjus...

Page 12: ...nt Pot 3 Torch Connection 4 On Off Switch 5 Torch Connection 6 Pole Connection 7 Electrode Pole Connection 8 Right Display 9 Adjustment Pot 10 Hot Water Inlet 11 Cold Water Outlet 12 Remote Control To...

Page 13: ...13 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU SMART SERIES SMART SER S EN 1 3 Product Label Technical Information...

Page 14: ...14 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU SMART SERIES SMART SER S EN Technical Information...

Page 15: ...lding Current Mains Voltage and Frequency Protection Class Rated Welding Voltage Rated Power Rated Mains Current As defined in the standard EN 60974 1 the duty cycle rate includes a time period of 10...

Page 16: ...5 IP 21 kg mm Protection Class Dimensions l x w x h Weight Open Circuit Voltage TECHNICAL DATA ID 400 M MW SMART ID 400 M MW PULSE SMART 400 500 32 7 40 82 50 500 UNIT V VDC kVA ADC ADC Mains Voltage...

Page 17: ...ssory Set QTY 1 1 1 1 7905509505 95 mm 5 m 7920000545 7920000555 7907000002 7920000541 7920000551 Should be verified during ordering ID 500 M MW SMART ID 500 M MW PULSE SMART OPTIONAL ACCESSORIES CO2...

Page 18: ...is a risk of inhaling welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may inv...

Page 19: ...ze of the hose connection of the gas regulator you are using is 3 8 Open the gas cylinder valve keeping your head and face away from the outlet of the valve and keep it open for 5 seconds By this mean...

Page 20: ...on for the pump and torch c b a c b a d e 2 3 4 Water Cooling Unit for MW Models Unit the water cooling unit is used to cool the torch It is a closed circuit system consisting of radiator fan pump coo...

Page 21: ...the lines in the relevant column When the welding method is selected the relevant led will light 1 WIRE FEEDING 2 GAS FLOW 3 WELDING METHOD SELECTION Setting Range MIG MAG Pulse MIG MAG Pulse welding...

Page 22: ...The wire diameter to be used must be selected correctly Each press of the button enables a transition between the lines in the relevant column When the wire type is selected the corresponding led will...

Page 23: ...displayed on the digital display It displays the setting parameters of the functions and the welding voltage at the time of load or idle depending on the selected mode 1 LEFT DISPLAY 2 RIGHT DISPLAY...

Page 24: ...elected welding current You can adjust the voltage by turning the adjustment knob in the direction within a certain tolerance range SYNERGIC MODE When selected welding parameters such as wire type wir...

Page 25: ...ith the pot Within certain tolerance range 5 you can set the voltage by turning the pot left and right When synergic mode is selected voltage is calculated automatically according to set parameters Wi...

Page 26: ...ases from low speed to the set speed In this way knocks and splashes at the beginning of the welding are prevented Crater Crater function setting is made Setting Range On Off It is the filling process...

Page 27: ...ill be off Setting Range P1 P2 P3 Trigger mode selection will be made Each time the button 8 is pressed the other trigger mode is switched Setting Range 2 Trigger 4 Trigger Method Operation 2 TRIGGER...

Page 28: ...when the workpiece is reached Release the pressed torch trigger and the welding will continue Welding Termination Release the pressed torch trigger The wire feed motor will stop The arc extinguishes a...

Page 29: ...rease your welding current up to the maximum tolerance value 10 Setting Range 5 A You can increase your welding current up to the maximum tolerance value 10 Setting Range 5 A You can increase your wel...

Page 30: ...length adjustment in the range of 7 7 by turning the same knob to the right or left As it goes towards 7 the wire approaches the nozzle the arc length increases As it goes towards 7 the wire approach...

Page 31: ...rc stability As soon as the machine is energized the led inside of the compartment will be active which will make it easier to replace the roller Use wire feed rollers suitable for the material and di...

Page 32: ...ip of the torch while observing that the welding wire roller rotates freely then push and release the trigger a few times to check for any loosening of the winding Re attach the nozzle and contact noz...

Page 33: ...duit length of the roller is big for the wire used The wire cannot be transmitted to the welding area Figure 10 Pressure Setting and Roller Selection Mistakes 3 9 Adjustment of Gas Flow Adjust the gas...

Page 34: ...conditions have returned to normal the machine functions will also be activated Memory There are 3 job memories that can be saved Smart Fan The internal temperature of the machine is continuously meas...

Page 35: ...the mechanism with dry air each time you replace a welding wire The consumables on the torch should be cleaned regularly It should be replaced if necessary Make sure that these materials are original...

Page 36: ...d the consumables on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the contact...

Page 37: ...ue 0000 NOP will be displayed on the screen Fan is not operating Machine operates noisily Unstable and or non adjustable welding current Heater outlet is not operating Check the fuse Contact the autho...

Page 38: ...ve been blocked The machine operating environment can be extremely hot or lack of air E03 E04 E05 E06 Thermal Protection Contact the authorized service The machine may have been overloaded Overcurrent...

Page 39: ...nector Welding Plug Electronic Card E206A 1 Quick Coupling Electronic Card E206A CNT3P Control Transformer Electronic Card E202A FLT4 Electronic Card E121A 2 Electronic Card E206A FLT Shock Coil Pacco...

Page 40: ...ectronic Card Wire Feed Guide Slot Cover Lock Electronic Card Wire Basket Housing Plastic Connector Sheet Metal Swivel Wheel Processed Wire Feed System Potans Button Quick Coupling Red Quick Coupling...

Page 41: ...EN 1 2 3 4 5 6 7 Water Cooling Unit Spare Parts List Radiator Glass Fuse Holder Fan Glass Fuse Fast Quick Coupling Red Water Tank Water Pump Quick Coupling Blue 1 4 2 5 7 3 6 A260000004 A245700002 A24...

Page 42: ...el Front Panel Line Filter Primary Recti ier Capacitors IGBT Module High Frequency Transformer Secondary Recti ier Output Choke Shunt Workpiece Hall Effect Control Unit Control Line Gas Wire Feeding U...

Page 43: ...43 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU SMART SERIES SMART SER S EN 5 3 Water Unit Circuit Diagram Annex...

Page 44: ...ravailler Connexion de la Bouteille de Gaz Unit de Refroidissement Par Eau Pour les Mod les MW Branchements des Boitiers Interm diaires UTILISATION Param tres Dans le Sac Interface Utilisateur Contr l...

Page 45: ...ement dangereuse qui pourrait causer des blessures ou des dommages Le fait de ne pas prendre de pr cautions peut causer des blessures ou des pertes ou dommages mat riels REMARQUE Indique des informati...

Page 46: ...MMA en courant continu DC Un poste en courant continue ou alternatif avec la tension r duit circuit ouvert VRD Arr tez le courant lectrique Utilisez des mat riaux non conductibles comme le bois sec po...

Page 47: ...dommag es Ne jamais souder proximit de mat riaux inflammables Un incendie ou des explosions peuvent se produire Enlevez ces mat riaux de l environnement avant de commencer soudage coupage ou couvrez l...

Page 48: ...nt l alimentation lectrique ou tout autre quipement peut causer des blessures graves et des dommages mat riels Laissez la machine refroidir en fonction des cycles de fonctionnement R duisez le courant...

Page 49: ...l vision c Mat riel informatique et autre mat riel de contr le d quipements de s curit critiques par exemple protection de l quipement industriel e Appareils m dicaux des personnes proximit tels que...

Page 50: ...tion des risques doit tre effectu e par un sp cialiste m dical pour les utilisateurs d implants m dicaux Magn tique lectromagn tique CEM Toutefois dans certains pays o la connexion directe n est pas a...

Page 51: ...alimentationCC CVvouspermetdesouder par proc d MIG TIG MMA et le gougeage carbone avec une seule machine Gr ce sa fonction synergique le courant et la tension de soudage sont ajust s automatiquement a...

Page 52: ...le d lectrode 8 Affichage num rique 9 Tune Pot 10 Sac eau chaude Entr e 11 Sortie d eau froide du sac 12 Prise de torche de la t l commande 13 LED d alimentation 14 Sortie de gaz 15 Prise de donn es...

Page 53: ...53 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU FR SMART SERIES SMART SER S 1 3 tiquette du Produit Sp cifications Techniques...

Page 54: ...54 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU FR SMART SERIES SMART SER S Sp cifications Techniques...

Page 55: ...l Tension et Fr quence du Secteur Classe de Protection Tension Nominale de Soudage Tension d entr e Assign e Courant d entr e Assign Le taux de cycle de fonctionnement comprend une p riode de 10 minut...

Page 56: ...d ajustement de Courant de Soudage Dimensions L X L X H Courant d entr e Nominal Tension de Fonctionnement Vide Classe de Protection Poids ID 500 M MW SMART ID 500 M MW PULSE SMART 400 500 32 7 40 82...

Page 57: ...et Tuyau de Gaz MIG MAG Mix Argon Accessory Set QUANTIT 1 1 1 1 7905509505 95 mm 5 m 7920000545 7920000555 7907000002 7920000541 7920000551 Doit tre sp cifi lors de la commande ID 400 M MW SMART ID 40...

Page 58: ...un syst me appropri d absorption de fum e Utilisez un appareil respiratoire s il y a un risque d inhalation de fum e et de gaz l int rieur Respectez les taux de cycle de fonctionnement sp cifi s sur l...

Page 59: ...ur de CO2 ne sera pas utilis connectez d abord le r gulateur de gaz la bouteille de gaz Connectez une extr mit du tuyau flexible au r gulateur de gaz et serrez le collier Connectez l autre extr mit l...

Page 60: ...t de refroidissement par eau est utilis e pour refroidir la torche Il s agit d un syst me en circuit ferm compos d un radiateur d un ventilateur d un r servoir de liquide de refroidissement de la pomp...

Page 61: ...la m thode de soudage est s lectionn e le voyant correspondant s allume 1 FIL LIBRE 2 GAZ LIBRE 3 MENU DE S LECTION DE LA M THODE SOURCE Plage de R glage MIG MAG Pulse MIG MAG La m thode de soudage p...

Page 62: ...utiliser doit tre correctement choisi Chaque pression sur le bouton permet une transition entre les lignes de la colonne concern e Lorsque le diam tre du fil est s lectionn le voyant correspondant s a...

Page 63: ...les param tres de r glage des fonctions et la tension de la source au moment de la charge ou du ralenti selon le mode s lectionn 1 AFFICHAGE DIGITAL 2 AFFICHAGE DIGITAL Sans Charge Mode Synergique Co...

Page 64: ...ajuste automatiquement la tension optimale en fonction du courant de soudage s lectionn Vous pouvez r gler la tension en tournant le bouton de r glage dans le sens dans une certaine plage de tol rance...

Page 65: ...rsque le mode classique est s lectionn on ajuste la valeur de la tension Lorsque le mode intelligent est s lectionn 4 la tension est automatiquement calcul e par rapport au courant r gl par le potenti...

Page 66: ...lage de R glage 0 0 9 9 sec PoF D marrage progressif R glage du d marrage progressif Plage de R glage On Off Lors du commencement du soudage la vitesse du fil augmente progressivement et lentement la...

Page 67: ...lage de R glage P1 P2 P3 Utilis pour la s lection du mode de d clenchement Chaque fois que le bouton 8 est enfonc l autre mode de d clenchement est commut Plage de R glage 2 G chettes 4 G chettes M th...

Page 68: ...lente Le courant de soudage augmente lorsque la pi ce est atteinte Rel chez la g chette de la torche le soudage continuera Fin du Soudage Appuyez sur la g chette de la torche et rel chez la Le moteur...

Page 69: ...de soudage jusqu la valeur de tol rance minimale 10 Plage de r glage 5 A Vous pouvez augmenter la tension de soudage jusqu la valeur de tol rance maximale 10 Plage de r glage 0 5 V Vous pouvez augmen...

Page 70: ...0 25 Crit re Activ Pr Gaz Crat re D sactiv Pr Gaz Soudage parpoints Activ Soudage parpoints D sactiv Gaz Final Pr Gaz Crat re Crat re Burn Back Burn Back Burn Back Gaz Final Gaz Final Gaz Final Burn...

Page 71: ...oulies nervures en V pour du fil en acier et acier inoxydable les poulies dentel es nervures en V pour du fil fourr et les poulies nervures en U pour du fil en aluminium Lorsque vous devez remplacer l...

Page 72: ...de passer et pourrait causer des dysfonctionnements Un serrage insuffisant de la vis peut amener le panier se vider et s emm ler apr s un certain temps lorsque le fil est arr t Par cons quent le serr...

Page 73: ...plus la vis du syst me de transport de fil Lorsque le fil sort de la pointe de la torche attachez nouveau la buse et le tube contact la torche Effectuez un r glage de pression de fil appropri en frot...

Page 74: ...ent activ es M moire Il existe 3 m moires permettant de sauvegarder le travail effectu Smart Fan La temp rature interne de la machine est mesur e de mani re permanente La vitesse du ventilateur de ref...

Page 75: ...Ouvrez les capots lat raux de la machine et nettoyez les l air sec basse pression N appliquez pas d air comprim de pr s sur des composants lectroniques Remplacez p riodiquement l eau dans le r servoir...

Page 76: ...ts d entra nement de fil ne conviennent pas au diam tre du fil Les c bles et les ports de connexion sont us s La s lection du param trage et du processus n est pas correcte La connexion entre la pince...

Page 77: ...glage de pression des galets presseurs n est pas correct Incident Cause Solution Le ventilateur ne fonctionne pas La machine est bruyante V rifiez les fusibles Un ou plusieurs fusible a saut Contactez...

Page 78: ...cteur et la tension Assurez vous que la tension fournie est correcte Avant toute op ration de r paration de la machine d connectez la sortie lectrique de la machine du secteur et attendez 10 secondes...

Page 79: ...ntation Raccord Rapide Carte lectronique E202A 4A Carte lectronique E206A CNT3P Shunt Relais Carte lectronique E121A 2 Connecteur ANNEXE 5 1 Listes des Pi ces D tach es Liste Des Pi ces de Rechange de...

Page 80: ...otection du Panier Fils Plastique Roue Tournant En T le Syst me d Alimentation En Fil Trait Bouton Potentiel Raccord Rapide Rouge Raccord Rapide Bleu Etiquette du Panneau Connector 1 2 3 4 4 5 6 7 8 9...

Page 81: ...accord Rapide Rouge R servoir d Eau Pompe Eau Porte Fusible En Verre Raccord Rapide Bleu Ventilateur Fusible Rapide En Verre 1 2 3 4 5 6 7 Water Cooling Unit Spare Parts List 1 4 2 5 7 3 6 A260000004...

Page 82: ...eur primaire Condensateurs Module IGBT Effet Hall Unit de contr le Transformateur haute fr quence Redresseur primaire Ligne de contr le Self de sortie Gas Unit d alimentation de il Shunter Filtre de s...

Page 83: ...83 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU FR SMART SERIES SMART SER S 5 3 Sch ma du circuit de l unit d eau Annexe...

Page 84: ...ES SMART SER S a MW ArC MIG 85 92 92 94 97 98 99 99 100 100 100 100 101 101 103 105 112 113 113 114 114 115 117 117 119 120 120 122 123 126 127 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 3 1 2 3 2 2 3 3 2...

Page 85: ...85 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S...

Page 86: ...86 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S MIG CV MMA VRD AED...

Page 87: ...87 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S n...

Page 88: ...88 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S...

Page 89: ...89 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 10 2 TS EN 55011 100 IEC61000 3 12...

Page 90: ...90 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 5 2 IEC 60974 9 a b c d e f g h 60974 9...

Page 91: ...91 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S IMF...

Page 92: ...UAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 1 1 1 2 SMART MIG MAG CC CV MIG TIG MMA 1 ID 400 500 M SMART M PULSE SMART 1 8 9 10 2 3 4 5 6 7 11 12 13 14 17 15 16 1 2 3 4 5 6...

Page 93: ...AL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 2 ID 400 500 MW SMART MW PULSE SMART 1 2 3 4 5 6 7 8 9 10 Bag 11 12 13 14 15 16 17 18 19 20 21 22 23 1 8 9 10 20 21 23 22 11 12 13...

Page 94: ...94 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 1 3...

Page 95: ...95 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S...

Page 96: ...96 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S CC CV MIG MAG 3 X U0 I2 U1 IP21S U2 S1 I1 EN 60974 1 10 250A 60 250A 6 10 1 4 2 6 6 6 4 4 4...

Page 97: ...ZU RU SMART SERIES SMART SER S 1 4 400 400 82 50 400 1075 x 531 x 1334 M 103 5 MW 113 5 IP 21 3 50 60 A A ID 400 M MW SMART ID 400 M MW PULSE SMART 400 500 32 7 40 82 50 500 1075 x 531 x 1334 M 103 5...

Page 98: ...MW PULSE SMART 1 1 1 1 7905509505 95 mm 5 m 7920000545 7920000555 7907000002 7920000541 7920000551 MIG MAG CO MIG MAG Mix Argon ID 500 M MW SMART ID 500 M MW PULSE SMART 1 1 1 1 1 7020009003 712005000...

Page 99: ...99 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 2 1 IEC 61000 3 12 2 2 30 40 C...

Page 100: ...100 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S CO2 CO2 CO2 2 3 2 3 1 2 3 2 2 3 3 3 8 5 CO2 CO2 CO2 CO2...

Page 101: ...R MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 1 2 3 CO2 4 5 CO2 6 7 8 9 10 3 2 3 4 MW Magmaweld Magmaweld Magmaweld Magmaweld Magmaweld Magma Mechatronics Inc 10 10 10 2...

Page 102: ...102 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 2 4 10 c b a c b a d e...

Page 103: ...103 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 1 2 3 4 5 6 1 2 3 MIG MAG Pulse MIG MAG Pulse Pulse Pulse MMA MMA Lift TIG Lift TIG 3 1...

Page 104: ...magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S Steel AlMg FCW AlSi FCW M CuSi CrNi CuAl T 0 6 2 4 CO2 Ar 5 10 CO2 Ar 15 25 CO2 Ar 2 5 C02 Ar 10 15 CO2 Arg...

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Page 106: ...106 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 1 MIG MAG Pulse MIG MAG 3 MIG MAG 1 24 15 40...

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Page 108: ...108 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 4 4 MMA Lift TIG 6 1 PrE 5 1 4 PoS 4 PoS 5 5 4 5 5 6 6 1 6 5 1 4 0 9 9 PrE...

Page 109: ...109 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 0 9 9 PoS 25 25 brn 0 0 9 9 PoF 0 0 9 9 SoS On Off Crt 0 2 9 9 Pon...

Page 110: ...110 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 7 8 3 7 1 3 3 1 P3 P1 P2 P3 8 2 4 2 PrG I PoG...

Page 111: ...111 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S PrG I PoG 4 1 0 2 9 9 0 0 9 9...

Page 112: ...gmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 2 A 1 B 10 0 5 10 5 A 10 5 A 10 0 5 10 0 5 10 5 A 10 5 A 10 0 5 10 0 5 10 0 5 10 0 5 10 0 5 1 1 1 2 2 2 A A A...

Page 113: ...SER S 3 4 ArC 9 3 0 0 7 7 7 7 3 5 MIG Tel 0 25 0 25 0 25 0 25 0 25 0 0 9 9 0 1 0 0 9 9 0 0 2 4 2 25 0 25 0 0 6 20 0 1 0 0 0 9 9 0 1 0 6 2 4 mm 1 0 MIG MAG MMA LIFT TIG MIG MAG 0 2 9 9 0 2 Steel AlMg F...

Page 114: ...114 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 3 6 3 7 4 4 WD 4 5 a b c d e f V V U a b d e f d c c...

Page 115: ...115 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 7 6 3 8 8 1 3 3 2 6 4 4 5 a b c...

Page 116: ...116 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 9 1 e A B C D E 10 1 3 2...

Page 117: ...gmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 8 0 8 0 9 1 0 1 2 7 8 8 9 8 9 9 10 9 10 10 12 11 12 12 3 9 CO2 Ar 10 0 9 10 x 0 9 9 3 10 CC CV MIG MMA TIG 2...

Page 118: ...118 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S Magnet MagNET LCD OEE WR magNET...

Page 119: ...119 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 10 4 1 3 6...

Page 120: ...120 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 4 2 4 3...

Page 121: ...121 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 0000 NOP...

Page 122: ...122 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 4 4 E01 E02 E04 E05 E06 E03...

Page 123: ...9 12 7 8 9 1 12 4 15 7 18 10 2 13 5 16 8 19 11 3 14 6 17 9 A834000003 A308033102 A312100018 K405000230 A378002002 A312900020 K405000251 A377900106 A308900004 K366100006 K405000280 A250200019 K40500025...

Page 124: ...SER S 1 2 3 4 4 5 6 7 8 9 10 12 11 13 3 11 14 15 16 6 7 A229900101 A377900011 A225222002 A229900003 A253006019 K405000234 K109900158 K405000325 K107909065 A229300006 K405000326 A378000103 A225100014 K...

Page 125: ...magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 1 2 3 4 5 6 7 1 4 2 5 7 3 6 A260000004 A245700002 A249000005 A240000006 A300190001 A245700003 A250001126 A3...

Page 126: ...126 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 5 2 R S T IGBT...

Page 127: ...127 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU RU SMART SERIES SMART SER S 5 3...

Page 128: ...nt s KULLANIM B LG LER anta erisindeki Ayarlar Kullan c Aray z Uzaktan Kontrol Ark Boyu Ayar ArC MIG E risi ebekeye Ba lama Tel S rme Makaras n n Se imi ve De i imi Tel Makaras n Yerle tirme ve Teli S...

Page 129: ...d rlerinin ulusal elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i...

Page 130: ...lanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde hava...

Page 131: ...s t lmas nda kullan lmaz Kaynak kesme makinesiyle yap lan bu i lem tesisat n zda patlama yang n veya hasara neden olur S rant ve Ark I G zlerinize ve Cildinize Zarar Verebilir Baz ekipman ve i lemleri...

Page 132: ...lerde platformun zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralan...

Page 133: ...nden yan yana olacak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerin...

Page 134: ...nde geri d n me y nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v c...

Page 135: ...r CC CV g kayna MIG TIG MMA kaynak y ntemleri ve karbon kesimini tek bir makine ile ger ekle tirmenizi sa lar Sinerjik zelli i sayesinde kaynak parametreleri belirlendikten sonra kaynak ak m ve voltaj...

Page 136: ...l Ekran 2 Ayar Potu 3 Tor Ba lant s 4 A ma Kapama Anahtar 5 Tor Ba lant s 6 Kutup Ba lant s 7 Elektrod Kutup Ba lant s 8 Sa Dijital Ekran 9 Ayar Potu 10 anta S cak Su Giri 11 anta So uk Su k 12 Uzakta...

Page 137: ...137 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU TR SMART SERIES SMART SER S Teknik Bilgiler 1 3 r n Etiketi...

Page 138: ...138 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU TR SMART SERIES SMART SER S Teknik Bilgiler...

Page 139: ...madan kaynak kesme yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umas i in bo ta bekletilmelidir 2 b lgesi al ma evrimi S cakl k C 6 dak 6 dak 6 dak 4 dak 4 dak 4 dak Zaman dak CC CV Fa...

Page 140: ...ynak Ak m Ayar Sahas Koruma S n f Boyutlar u x g x y Anma Kaynak Ak m A rl k A k Devre Gerilimi ID 400 M MW SMART ID 400 M MW PULSE SMART 400 500 32 7 40 82 50 500 B R M V VDC kVA ADC ADC 1075 x 531 x...

Page 141: ...rtumu MIG MAG Mix Argon Aksesuar Seti ADET 1 1 1 1 7905509505 95 mm 5 m 7920000545 7920000555 7907000002 7920000541 7920000551 Sipari esnas nda belirtilmelidir ID 500 M MW SMART ID 500 M MW PULSE SMAR...

Page 142: ...n z uygun bir duman emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar...

Page 143: ...etmek i in standartlara uygun reg lat r ve s t c lar kullan n Kullanaca n z gaz reg lat r n n hortum ba lant s n n ebad n n 3 8 oldu undan emin olun Gaz t p vanas n ba n z ve y z n z t p vanas n n k...

Page 144: ...bo olmal i erisinde herhangi bir kal nt ya da s v kalmamal d r Su so utma nitelerinin Magma Mekatronik Makine Sanayi ve Ticaret A firmas kaynak makinalar haricinde kullan lmas uygun de ildir Su so ut...

Page 145: ...unda sat rlar aras ge i sa lan r Kaynak y ntemi se ili oldu unda ilgili led yanacakt r 1 SERBEST TEL 2 SERBEST GAZ 3 KAYNAK Y NTEM SE M Ayar Aral MIG MAG Pulse MIG MAG Pulse kaynak y ntemi sadece Puls...

Page 146: ...W AlSi FCW M CuSi CrNi CuAl Tel ap se imi yap l r Kullan lacak olan tel ap do ru olarak se ilmelidir Butona her bas ta ilgili s tunda sat rlar aras ge i sa lan r Tel ap se ili oldu unda ilgili led yan...

Page 147: ...i g sterir T m parametreler dijital ekran zerinden g r lmektedir Fonksiyonlar n ayar parametrelerini ve se ilen moda ba l olarak bo ta veya y k an nda kaynak voltaj n g sterir 1 SOL D J TAL EKRAN 2 SA...

Page 148: ...imum voltaj makine otomatik olarak ayarlar Belirli tolerans aral nda ayar butonunu y nde evirerek voltaj ayarlayabilirsiniz S NERJ K MOD Se ili iken tel tipi tel ap gaz tipi ve kal nl k gibi kaynak pa...

Page 149: ...nda 5 potu sa a sola evirerek voltaj ayarlayabilirsiniz Sinerjik mod se ili oldu unda belirlenen parametrelere g re voltaj otomatik olarak hesaplan r Belirli tolerans aral nda 5 potu sa a sola evirere...

Page 150: ...h z d k h zdan ayarlanan h za yava yava y kselir Bu sayede kaynak ba lang c nda vuruntular ve s rant lar engellenir Krater Krater fonksiyonu ayar yap l r Ayar Aral On Off Kaynak bitiminde olu acak atl...

Page 151: ...d r Bu alandayken program kayd yap lmaz ve program ledleri kapal olur Ayar Aral P1 P2 P3 Tetik modu se imi i in kullan l r Butona 8 her bas ta di er tetik moduna ge i yap l r Ayar Aral 2 Tetik 4 Tetik...

Page 152: ...par as na gelindi inde kaynak ak m artar Tor teti ini serbest b rak n kaynak devam edecektir Kaynak Sonlanmas Tor teti ine bas n ve serbest b rak n Tel besleme motoru durur Ayarlanan geri yanma s res...

Page 153: ...dk Kaynak ak m n z maksimum tolerans de erine 10 kadar artt rabilirsiniz Ayar Aral 5 A Kaynak ak m n z maksimum tolerans de erine 10 kadar artt rabilirsiniz Ayar Aral 5 A Kaynak voltaj n z maksimum to...

Page 154: ...5 Voltaj 0 25 Tel 0 25 Tel 0 25 Krater A k n Gaz n Gaz Yava kalk A k Yava kalk Kapal Krater Kapal Set Volt Krater A k n Gaz n Gaz Krater Kapal Yava kalk A k Yava kalk Kapal Krater Krater Geri Yanma Ge...

Page 155: ...litesi m kemmeldir Makine enerjilendi i anda i eride bulunan led aktif olacak makara de i imi yaparken kolayl k sa layacakt r Kullanaca n z kaynak telinin malzemesine ve ap na uygun tel s rme makarala...

Page 156: ...arak size ve evrenizdekilere zarar verebilir Tel ta ma sisteminin vidas n n ok s k lmas telin s r lmesini engeller ve ar zalara neden olabilir Vidan n az s k lmas ise tel s rmenin durduruldu u anlarda...

Page 157: ...y k Tel kaynak b lgesine sevk edilemiyor 3 9 Gaz Debisini Ayarlama Debi ayar vanas ile gaz debisini ayarlay n Pratik gaz CO Ar kar m debisi oran tel ap n n 10 kat d r rne in tel ap 1 2 mm ise gaz deb...

Page 158: ...lan r Ortam ko ullar n n normale d nmesi sonras makine fonksiyonlar da devreye girer Haf za Yap lan i lerin kaydedilmesini sa layan 3 adet i haf zas vard r Smart Fan Makine i s s s rekli olarak l l r...

Page 159: ...rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz Kayna a ba lamadan nce torcun ucundan kan gaz debisini debimet...

Page 160: ...hasarl Tel s rme makaralar ndaki bask ok az ebeke besleme sigortalar n ebeke kablosunu ve fi ini kontrol ediniz Do ru bask makaras ayar n yap n z ebeke ba lant lar hatal Tel s rme makaralar tel ap na...

Page 161: ...i ime ge iniz Fan n al p al mad n g z ile kontrol ediniz al mamas durumunda yetkili servis ile irtibata ge iniz Hava kanallar n n n n a n z Makine i erisinde farkl noktalarda sorun olabilir Fan al m y...

Page 162: ...K405000251 A377900106 A308900004 K366100006 K405000280 A250200019 K405000254 A421050002 A833000005 A312100012 A245700004 A378000050 K405000324 K405000255 A378020009 G Kayna Yedek Par a Listesi alter D...

Page 163: ...5 A229300006 K405000326 A378000103 A225100014 K309003213 A229500005 A245700003 A245700002 K109900158 1 4 7 10 12 16 2 5 8 11 15 13 14 3 6 9 NO MALZEME KODU TANIM Kaynak Fi i Plastik Tekerlek Tel Ta Ma...

Page 164: ...SER S Su So utma nitesi Yedek Par a Listesi 1 2 3 4 5 6 7 1 4 2 5 7 3 6 A260000004 A245700002 A249000005 A240000006 A300190001 A245700003 A250001126 A300101011 NO MALZEME KODU TANIM Radyat r Quick Ka...

Page 165: ...S T Giri Filtresi Giri Do rultucu Kapasit rler IGBT Mod l Hall Effect Kontrol nitesi Y ksek Frekans Trafosu k Do rultucu Kontrol Hatt k ok Bobini Gaz Tel S rme nitesi nt k Filtresi Par as Kaynak Torc...

Page 166: ...166 www magmaweld com USER MANUAL MANUEL D UTILISATION KULLANIM KILAVUZU TR SMART SERIES SMART SER S Ekler 5 3 Su nitesi Devre emas...

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Page 171: ...ER G ncel servis listemiz i in www magmaweld com tr en yakin bayi web sitemizi ziyaret ediniz Organize Sanayi B lgesi 5 K s m 45030 MAN SA Telefon 444 93 53 E Posta info magmaweld com MERKEZ SERV S YE...

Page 172: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 01 02 2022 UM_IDMMWPS500_022021_022...

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