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Magmaweld ID 300 M, User Manual

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Summary of Contents for ID 300 M

Page 1: ...ID 300 M MW 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...kine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n b...

Page 3: ...EN MIG MAG WELDING MACHINE TR MIG MAG KAYNAK MAK NES 3 RS 350 M MW RS 400 M MW RS 500 M MW...

Page 4: ...Mains Plug Connection Connecting the Grounding Clamp to the Workpiece Gas Connections Water Cooling Unit for MW Models Connection of Interconnection Hose Package OPERATION User Interface MIG Cycle Men...

Page 5: ...ies may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear...

Page 6: ...above precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks...

Page 7: ...you will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up Fo...

Page 8: ...areas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a ch...

Page 9: ...ce must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the man...

Page 10: ...materials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped...

Page 11: ...based on our industrial 3 phase machines and the wire feeder is 2 wheel drive Thanks to Normal Easy Smart options of users can easy use this machine It there is not any changing on parameters 1 2 3 4...

Page 12: ...l Display 2 Digital Display 3 Torch Connection 4 On Off Switch 5 Torch Connection 6 Pole Connection 7 Adjustment Pot 8 Adjustment Pot 9 Hot Water Inlet 10 Cold Water Outlet 11 Power Led 12 Gas Output...

Page 13: ...ated Welding Current Mains Voltage and Frequency Protection Class Rated Welding Voltage Rated Power Rated Mains Current As defined in the standard EN 60974 1 the duty cycle rate includes a time period...

Page 14: ...ory Set Torch Regulator QTY 1 1 1 1 7905203505 35 mm 5 m 7920000535 7907000002 7920000531 UNIT V VDC kVA ADC ADC kg mm Mains Voltage 3 Phase 50 60 Hz Welding Current Range Protection Class Rated Power...

Page 15: ...ling welding fumes and gas in confined spaces Observe the operating cycle rates specified on the product label Suspending operating cycle rates can damage the machine and this may invalidate the warra...

Page 16: ...afely to achieve the best results Make sure the size of the hose connection of the gas regulator you are using is 3 8 Open the gas cylinder valve keeping your head and face away from the outlet of the...

Page 17: ...oir Connect the cold blue water hose to the cold water outlet on the water cooling system and the hot red water hose to the hot water inlet on the water cooling system Magmaweld welding machines come...

Page 18: ...e adjustment knob to the right and left Depending on the selected Mode shows wire speed and welding current in the idle or loaded position Displays the error code Idle Synergic Mode Welding Set Curren...

Page 19: ...he page If down key is pressed down direction will be progressed and if up key is pressed up direction will be progressed Changes the value of the selected parameter line in upwards direction Press th...

Page 20: ...ack Post Gas Set Wire Crater Closed Pre Gas Slow Release Off Burn Back Post Gas Wire 0 25 Parameter Value Range Pre Gas Burn Back Turn ON Turn OFF Wire Diameter Crater Post Gas Mode Trigger Language G...

Page 21: ...eed Rollers 6 WF Roller Screws Figure 6 Wire Feed System 1 2 3 4 4 5 5 6 6 Use wire feed rollers suitable for the material and diameter of the welding wire you will use Use V grooved wire feed rollers...

Page 22: ...a while For this reason do not connect the nut too tightly or too loosely If the end of the wire is missed the wire can jump like a spring and damage you and others a b c Pass the wire through the wir...

Page 23: ...Practical gas flow rate CO Ar mixture is 10 times of wire diameter For example if the wire diameter is 0 9 mm the gas flow rate can be adjusted as 10 x 0 9 9 l min You can use the table on the side f...

Page 24: ...th dry air each time you replace a welding wire The consumables on the torch should be cleaned regularly It should be replaced if necessary Make sure that these materials are original products for lon...

Page 25: ...cted and the consumables on the torch must be cleaned regularly Improperly selected or worn consumables should be replaced Pressure roller settings must be made correctly The fuse has blown Check the...

Page 26: ...is not excessively hot or stuffy If the problem continues contact the authorized service Allow the machine to cool down by waiting for a while If the fault disappears try to use the machine at lower a...

Page 27: ...cessively hot or stuffy If the problem continues contact the authorized service Allow the machine to cool down by waiting for a while If the fault disappears try to use the machine at lower amperage v...

Page 28: ...nd the voltage Make sure the correct voltage input is providevd If the mains voltage is normal contact the authorized service Check the mains connection cables and the voltage Make sure the correct vo...

Page 29: ...sed the gas will come for 30 seconds and if the free gas button is not pressed again within30seconds thegasflowwillstopafter30seconds Ifthefreegasbuttonispressedagainwithin30seconds the gas flow will...

Page 30: ...e Electronic Card E202A 4A Electronic Card E206A FLT Shock Coil Hall Effect Sensor Shunt Switch Button ID 300 M K405000230 K405000230 K405000234 K405000234 A312100018 A312100018 A377900106 A377900106...

Page 31: ...A253200001 A225101004 A225222010 K405000235 A225100014 A225100013 K309002210 ID 300 MW A253200001 A245700003 K405000235 A245700002 K306131405 DEFINITION Gas Valve Fixed Wheel Wire Feeding Unit Electro...

Page 32: ...U ID 300 M MW EN 1 2 3 4 5 6 3 NO 1 4 2 5 3 6 DEFINITION ID 300 MW A250100011 A245700003 A260000004 A240000006 A245700002 A249000005 Quick Coupling Red Quick Coupling Blue Radiator Water Tank Water Pu...

Page 33: ...rch Trigger BLACK CABLE RELAY SINGLE CONTACT RELAY 2 SINGLE CONTACT Water Unit Socket Hall Effect Shunt_2 Shunt_1 Shunt Valve RELAY 1 21 White Yellow Black Black Blue Blue Green FUSE HOUSING DELAYED F...

Page 34: ...34 www magmaweld com USER MANUAL KULLANIM KILAVUZU ID 300 M MW EN Water Unit Socket Glass Fuse Fast 380 VAC Water Pump ID 300 MW Water Unit Circuit Diagram Annex...

Page 35: ...rinde Uzun Ara Paketlerin Ba lant s KULLANIM B LG LER Kullan c Aray z MIG E risi Men Yap s ebekeye Ba lama Tel S rme Makaralar n n Se imi ve De i imi Tel Sepetini Yerle tirme ve Teli S rme Gaz Debisin...

Page 36: ...elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya...

Page 37: ...havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde...

Page 38: ...dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s cak...

Page 39: ...erine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olabi...

Page 40: ...cak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiye...

Page 41: ...nlendirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tir...

Page 42: ...M MW fazl voltaj kontroll MIG MAG kaynak makineleridir Uygun kaynak teli ve koruyucu gaz kullan ld nda bu makinelerle her t r metalin kayna yap labilir Ala ms z eliklerin kayna CO2 alt nda bile d k s...

Page 43: ...n m 1 Dijital Ekran 2 Dijital Ekran 3 Tor Ba lant s 4 A ma Kapama Anahtar 5 Tor Ba lant s 6 Kutup Ba lant s 7 Ayar Potu 8 Ayar Potu 9 anta S cak Su Giri 10 anta So uk Su k 11 G Ledi 12 Gaz k 13 Data S...

Page 44: ...ke Giri i 3 Fazl Alternatif Ak m Tehlikeli Ortamlarda al maya Uygun Do ru Ak m EN 60974 1 standard nda da tan mland zere al ma evrim oran 10 dakikal k bir zaman periyodunu i erir rnek olarak 60 da 250...

Page 45: ...ksesuar Seti Tor Reg lat r ADET 1 1 1 1 7905203505 35 mm 5 m 7920000535 7907000002 7920000531 V VDC kVA ADC ADC kg mm OPS YONEL AKSESUARLAR CO2 Is t c Gaz Reg lat r Mix Gaz Reg lat r CO2 Lava MIG 35 3...

Page 46: ...an emme sistemi kullan n Kapal mekanlarda kaynak duman ve gaz soluma riski varsa solunum aparatlar kullan n r n etiketinde belirtilen al ma evrimi oranlar na uyun al ma evrimi oranlar n s kl kla a mak...

Page 47: ...e etmek i in standartlara uygun reg lat r ve s t c lar kullan n Kullanaca n z gaz reg lat r n n hortum ba lant s n n ebad n n 3 8 oldu undan emin olun Gaz t p vanas n ba n z ve y z n z t p vanas n n k...

Page 48: ...kabilecek risklerden Magmaweld sorumlu de ildir Magmaweld so utma s v s na farkl so utma s v s ya da su eklentisi yap lmas durumunda t m garanti h k mleri ge ersiz olacakt r Farkl marka so utma s v s...

Page 49: ...utonu sa a sola evrilerek ak m ger ekle tirilir Se ilen moda ba l olarak bo ta veya y k an nda tel h z ve kaynak ak m n g sterir hata mesaj g sterir Bo ta Sinerjik Mod Kaynak Set Ak m Kaynak Ak m Ak l...

Page 50: ...ler sat rlar ara s nda ge i sa lan r A a y n tu una bas l rsa a a y nde yukar y n tu una bas l rsa yukar y nde ilerleme olacakt r Se ili parametre sat r de erinin yukar y nde de i imini sa lar Butona...

Page 51: ...Gaz Set Tel Krater Kapal n Gaz Yava Kalk Kapal Geri Yanma Son Gaz Tel 0 25 Parametre De er Aral n Gaz Geri Yanma Kaynak S resi Bo luk S resi Tel ap Krater Son Gaz Mod Tetik Dil Gaz Tipi TelTipi Vurunt...

Page 52: ...k i in V oluklu zl tel i in t rt ll V oluklu al minyum i in U oluklu tel s rme makaralar kullan n Tel s rme makaralar n de i tirmeniz gerekti inde bask makaras kolunu kendinize do ru ekip bask makaral...

Page 53: ...n kontrol edin Gev eme ve veya geri sarma g zleniyorsa tel ta ma sisteminin vidas n biraz daha s k n Tel tor ucundan k nca nozulu ve kontak memeyi torca geri tak n Teli bir tahta zerine s rerek uygun...

Page 54: ...ik gaz CO Ar kar m debisi oran tel ap n n 10 kat d r rne in tel ap 1 2 mm ise gaz debisi 10 x 1 2 12 lt dak olarak ayarlanabilir Daha hassas debi ayar i in yandaki tabloyu kullanabilirsiniz Gaz debisi...

Page 55: ...r yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olunuz Kayna a ba lamadan nce torcun ucundan kan gaz debisini debimetre ile kontrol edi...

Page 56: ...ndek sarf malzemeler d zenli olarak temizlenmelidir Hatal secilmi veya a nm sarf malzemeler de i tirilmelidir Bask makara ayarlar do ru ekilde yap lmal d r Sigorta at k Konnekt r kontrol ediniz Sigort...

Page 57: ...iniz Bir s re bekleyerek makinenin so umas n sa lay n z Ar za ortadan kalk yor ise daha d k amper de erlerinde kullanmaya al n z Sorun devam ediyorsa yetkili servis ile ileti ime ge iniz E01 E02 Terma...

Page 58: ...E26 Hava gaz ba lant lar n z kontrol ediniz giri bas nc n n uygun oldu undan emin olunuz giri bas nc normal ise yetkili servis ile ileti ime ge iniz Giri bas nc d k olabilir Giri Bas nc D k E14 E16 E1...

Page 59: ...Do ru voltaj giri i sa land ndan emin olunuz ebeke voltaj normal ise yetkili servis ile ileti ime ge iniz ebeke ba lant kablolar n ve voltaj n kontrol ediniz Do ru voltaj giri i sa land ndan emin olu...

Page 60: ...d nda gaz 30 saniye boyunca gelecek 30 saniye i inde tekrar serbest gaz d mesine bas lmazise 30saniyesonundagazak duracakt r E er30saniyei erisindeserbestgazd mesine tekrarbas l rsa bas ld angazak dur...

Page 61: ...2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3 NO 1 4 7 13 10 16 18 19 2 5 11 8 14 3 6 12 9 15 17 TANIM ID 300 M K405000230 K405000230 K405000234 K405000234 A312100018 A312100018 A377900106 A3779001...

Page 62: ...Elektronik Kart E306A 1A Tekerlek D ner Quick Kaplin K rm z Quick Kaplin Mavi 1 2 3 4 5 6 7 NO 1 4 7 2 5 3 6 ID 300 M A253200001 A225101004 A225222010 K405000235 A225100014 A225100013 K309002210 ID 3...

Page 63: ...L KULLANIM KILAVUZU 1 2 3 4 5 6 3 Su So utma nitesi Yedek Par a Listesi Ekler Quick Kaplin K rm z Quick Kaplin Mavi Radyat r Su Deposu Su Pompas Fan NO 1 4 2 5 3 6 ID 300 MW A250100011 A245700003 A260...

Page 64: ...64 www magmaweld com TR ID 300 M MW USER MANUAL KULLANIM KILAVUZU G Tor Teti i Hall Effect nt_2 nt_1 NT R LE 1 21 S GORTA YUVASI GEC KMEL S GORTA 6 3A 5 3 Devre emas Ekler...

Page 65: ...65 www magmaweld com TR ID 300 M MW USER MANUAL KULLANIM KILAVUZU Su nitesi Prizi Cam Sigorta H zl 380 VAC Su Pompas ID 300 MW Su nitesi Devre emas Ekler...

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Page 72: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 08 12 2021 UM_ID300MMW_122021_1220...

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