Magikist HWG20 Instruction Manual Download Page 12

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once relighting procedure is complete).
Because LP (propane) gas is heavier than air,
heaters utilizing these gases should have the
floor areas vented and blown clear before
relighting the pilot.

WARNING:

IF YOU SMELL GAS, SHUT OFF THE GAS
SUPPLY TO THE APPLIANCE AND
EXTINGUISH ANY OPEN FLAME. IF THE
ODOUR PERSISTS, CALL YOUR GAS
INSTALLER IMMEDIATELY.

ADVERTISSEMENT

:

SI UNE ODEUR DE GAZ EST DÉCELÉE,
COUPER L’ALIMENTATION EN GAZ DE
L’APPAREIL ET ÉTEINDRE TOUTES LES
FLAMMES. SI L’ODEUR PERSISTE, AVERTIR
IMMÉDIATEMENT LE FOURNISSEUR DE GAZ.

To light the pilot, turn the knob on the combination
gas valve from “off” to the “pilot” position. While
pressing down on the knob, light the pilot. Once lit,
hold down the knob (approximately 30 seconds)
until pilot remains lit when the knob is released.

5.6 CHECK IGNITION OF MAIN BURNERS

1) Ensure that the POWER and FLUE STATUS

indicators on the 

P

RO

S

AFE

II

control are both

on. If a automatic vent damper is NOT installed
the DAMPER OPEN indicator should be on. If a
power venter is NOT installed the POWER
VENTER ON indicator should be on. For
installations that do NOT utilize a Magikist
control panel and have wired the EXTERNAL
CONTROL to an external switch, relay, or
contactor, you will need to perform the action
necessary to turn the EXTERNAL CONTROL
indicator on.

2) If the THERMOSTAT indicator is not on, press

the up arrow button located below the
temperature setting display on the 

P

RO

S

AFE

II

control to increase the desired water outlet
temperature, until the the THERMOSTAT
indicator turns on.

3) FOR ELECTRONIC IGNITION HEATERS:

Turn the switch on the combination gas valve
from “off” to “on”.
FOR STANDING PILOT HEATERS: Turn the
knob on the combination gas valve from “pilot”
to “on”. On new installations, the pilot may be
extinguished when moving the knob from “pilot”
to “on” initially due to air inside the gas valve. If
this occurs, repeat the steps in section 5.5.

4) If the water inlet of the heater is connected to a

high pressure pump, start the pump and open
the trigger gun to allow water flow through the
heater. If the water source for the heater is not
a pump, open the source of water so that water
flows through the heater. In either case the

FLOW ON indicator will turn on once flow is
started. If an automatic vent damper is
installed, the  the DAMPER-OPEN indicator will
turn on approximately 15 to 20 seconds after
the FLOW ON indicator is on. If a power venter
is installed, the POWER VENTER ON indicator
will turn on once air flow in the power venter is
proven.

5) With FLOW ON, THERMOSTAT, EXTERNAL

CONTROL, FLUE STATUS, DAMPER OPEN,
and POWER VENTER ON indicators all on, the
REQUEST FOR HEAT and HEAT ON
indicators will turn on. The main burners should
light within a few seconds. If the main burners
do not light, see section 11.0
TROUBLESHOOTING 

6) Close the wash gun or shut off the water supply

to the heater. The FLOW ON indicator will turn
off and the main burners should go off within 10
seconds.

For complete shutdown of the main burners,
including the pilot, turn the switch or knob on the
combination gas valve to “off” position.

WARNING:

RISK OF INJECTION OR SEVERE INJURY. KEEP
CLEAR OF NOZZLE. DO NOT DIRECT DISCHARGE
STREAM AT PERSONS. THIS EQUIPMENT IS TO BE
USED ONLY BY TRAINED OPERATORS

ADVERTISSEMENT

:

RISQUE D’INJECTION ET DE BLESSUREES
GRAVES. SE TENIR À L’ÉCART DU JET. NE PAS
DIRIGER LE JET DE SORTIE VERS D’AUTRES
PERSONNES. CONFIER L’UTILISATION DE CE
MATÉRIEL À UN OPÉRATEUR QUALIFIÉ.

WARNING:

IF YOU SMELL GAS, SHUT OFF THE GAS SUPPLY
TO THE APPLIANCE AND EXTINGUISH ANY OPEN
FLAME. IF THE ODOUR PERSISTS, CALL YOUR GAS
INSTALLER IMMEDIATELY.

ADVERTISSEMENT

:

SI UNE ODEUR DE GAZ EST DÉCELÉE, COUPER
L’ALIMENTATION EN GAZ DE L’APPAREIL ET
ÉTEINDRE TOUTES LES FLAMMES. SI L’ODEUR
PERSISTE, AVERTIR IMMÉDIATEMENT LE
FOURNISSEUR DE GAZ.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for HWG20

Page 1: ...DEL HWG40 MODEL HWG20 GAS FIRED COMMERCIAL INDUSTRIAL PRESSURE WASHER HEATERS INSTRUCTION MANUAL V3 02 For heaters equipped with ProSafe II control and 24V electronic ignition HSI or 24V standing pilo...

Page 2: ...this page was intentionally left blank...

Page 3: ...INDICATOR 10 6 4 REQUEST FOR HEAT INDICATOR 10 6 5 PURGE DELAY ON INDICATOR 10 6 6 FLOW ON INDICATOR 10 6 7 THERMOSTAT INDICATOR 10 6 8 EXTERIOR CONTROL INDICATOR 10 6 9 FLUE STATUS INDICATOR 11 6 10...

Page 4: ...this page was intentionally left blank...

Page 5: ...rovide safe and effective control of the heater The PROSAFE II control provides visual status to the operator of the heater through a front panel display on the heater Should some condition arise whic...

Page 6: ...injury Always keep clear of the spray nozzle Do not direct discharge stream at people or electrical apparatus 3 Always keep clear of moving belts and pulleys 4 Never disconnect high pressure hose dur...

Page 7: ...t outage should occur the floor areas should be vented and blown clear before relighting the pilot IMPORTANT Licensed gas installer MUST ensure 3 5 W C for natural gas heaters or 11 W C using an exter...

Page 8: ...w normally open switch capable of switching a minimum of 1 amp at 24 VAC The switch must also have minimum flow rate of 1 0 U S gpm For most applications where the high pressure output of a pump is to...

Page 9: ...uctions later on in this section The second wiring configuration is used when installing the heater without a Magikist control panel If 24VAC is not available you will need to mount the supplied trans...

Page 10: ...tallations that do not utilize a Magikist control panel and another component of your system requires the flow switch for some control aspect the black wire and the EXT FLOW blue wire may be used to d...

Page 11: ...ions on adjusting the flow switch If the DAMPER OPEN indicator does not follow the steps below refer to section 11 0 TROUBLESHOOTING 1 Turn on the high pressure pump or other source supplying water to...

Page 12: ...nob from pilot to on initially due to air inside the gas valve If this occurs repeat the steps in section 5 5 4 If the water inlet of the heater is connected to a high pressure pump start the pump and...

Page 13: ...h affect the operation of the heater are detected and displayed to the operator by the PROSAFE II control Following is a description of the indicators and their function on the PROSAFE II control 6 1...

Page 14: ...flashing slow the PROSAFE II control is indicating a warning that there is water flow through the heater and that it has been continuous for at least 10 minutes This warning is strictly for informatio...

Page 15: ...ose the damper only after there is no water flow for a preset period of time This eliminates the on off cycling a damper experiences in high pressure wash systems where wash guns are opened and closed...

Page 16: ...nt the heater from firing Warning conditions should be attended to promptly in order to ensure the continued safe operation of the heater Should a warning condition arise the indicator light that rela...

Page 17: ...ing another pilot trial period The SmartValve is a continuous retry control Thus it will continuously repeat the pilot trial period followed by the 5 minute delay period until the pilot is successfull...

Page 18: ...burner 9 3 CARE OF MAIN BURNERS Due to condensation from heater coils dripping on the burners a scale build up may occur in the burner jet orifices To remove the burner bar from the heater turn off th...

Page 19: ...an approved coil cleaner may be required See section 8 4 CLEANING HEATER COIL OF SCALE for more information 10 3 FREEZING CONDITIONS Freezing conditions can result in severe damage to the heater coil...

Page 20: ...out frequently standing pilot heaters only Heater is in location that is too drafty Pilot assembly requires service Relocate heater See section 4 1 LOCATION Have gas service personnel check operation...

Page 21: ...ue are at or near freezing Take necessary steps to increase temperature in flue so that coil does not freeze DAMPER OPEN indicator is always on If an automatic vent damper is not installed then this i...

Page 22: ...rature sensor if necessary Temperature setting display flashes E21 and THERMOSTAT indicator is flashing Communicaton problem with temperature sensor short Check connection of temperature sensor to PRO...

Page 23: ...20...

Page 24: ...21...

Page 25: ...SENS TEMP SENS FLOW SW OUTPUT DAMPER brown black 24vac supply black black purple purple blue grey yellow white Refer to manual for wiring of purple blue grey yellow white Duplicate black wires for co...

Page 26: ...SENS FLOW SW OUTPUT DAMPER brown black black black purple purple blue grey yellow Refer to manual for wiring of purple blue grey yellow white Duplicate black wires for convenience Electrical Connecti...

Page 27: ...2 Depth 32 Height without draft hood 46 Height with draft hood 66 3 4 Shipping weight 418 lbs HWG20 Type Instantaneous steel coil Gas supply Natural N models LP P models Coil specifications 3 4 I P S...

Page 28: ...ation any warranties or merchantability or fitness for a particular purpose and all such warranties are hereby disclaimed and excluded by the manufacturer Repair or replacement of defective products a...

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