Magic-pac HWC8 V Series Installation Instructions Manual Download Page 4

Page 4 of 19

507388-03

Issue 2127

•  Return air temperature range between 60°F (16°C) 

and 80°F (27°C) must be maintained. 

• 

Air filters must be installed in the system and must be 

maintained during construction.

• 

Air  filters  must  be  replaced  upon  construction 

completion.

•  The input rate and temperature rise must be set per 

the furnace rating plate.

•  One hundred percent (100%) outdoor air must be 

provided for combustion air requirements during 

construction. 

•  The furnace heat exchanger, components, duct 

system,  air  filters  and  evaporator  coils  must  be 

thoroughly cleaned following final construction clean-

up.

•  All furnace operating conditions (including ignition, 

input rate, temperature rise and venting) must be 

verified according to these installation instructions.

Installing With a Wall Sleeve

Refer to the installation instructions packed with the wall 

sleeve and Figure 2 for guidance in assembly and mounting 

using a wall sleeve.

•  Make sure the gaskets attached to the sleeve are not 

damaged.

•  Seal the space between the wall sleeve and the building 

opening with non-hardening caulking compound. The 

seal must be weather-tight to prevent entrance of 

moisture and water into the building.

•  Assure that the unit is completely seated against the 

gaskets on the wall sleeve.

•  Slide the unit into the sleeve. When properly nested, 

the angle on top of the unit should line up with the top 

flange of the sleeve and should almost touch. Fasten 

the unit to the sleeve with five screws furnished with 

the sleeve.

The sleeve is not intended as the sole support for the 

unit. An additional support must be provided near the 

return opening on the unit for adequate support. The 

use of vibration isolation material between the unit and 

the support is recommended.

 CAUTION

Evaporator Condensate Drain 

Install the plastic drain tube (furnished) over the 5/8” O.D. 

fitting  in  the  center  of  the  Evaporator  condensate  pan. 

Connect other end of the drain tube to the open trap (see 

Figure 1). The plastic drain connection is provided so that 

it may be disconnected from the permanent drain tubing in 

the building in the event it becomes necessary to remove 

the cooling chassis assembly.

The drain line should pitch gradually downward at least 1” 

per 10’ of horizontal run to the open drain trap.

Be certain that the plastic drain tube has free drainage and 

is not crimped or flattened at any bend.

Figure 1. HWC Evaporator Condensate Drain 

Installation

Drain Pan

Open Drain Trap

Return 

Air Duct

To Open 

Drain Trap

Alternative 

Method

5/8

" I.D.

Plastic Tube

(Supplied)

Top of Drain Tube

Must be Below

Bottom of Drain Pan

Drain Tube - Pitch 1" 

for every 10 ft.

(Field Supplied)

Figure 2. HWC Installation

Plywood

28"

 Min

.

Wall Sleeve

Vibration Isolating Material

FLOO

R

6  x 22  Minimum Opening

to Align with Return Air

Opening in Unit.

"

"

Summary of Contents for HWC8 V Series

Page 1: ...ombustible materials near the furnace or warm air ducts The material may ignite by spontaneous combustion creating a fire hazard WARNING These units are not approved for mobile home applications Such...

Page 2: ...03 Issue 2127 22 27 7 8 29 7 16 13 3 8 43 3 16 16 1 6 1 8 1 Supply Return Low Voltage Supply Line Voltage Box 1 3 4 8 2 3 4 1 1 2 2 7 8 18 1 4 2 2 1 2 Gas Inlet Condensate Drain HWC9 Only Return Supp...

Page 3: ...ile or other combustible material other than wood flooring The grille side of the unit may be flush with or extend beyond the face of the exterior wall but should not be recessed more than 2 from the...

Page 4: ...When properly nested the angle on top of the unit should line up with the top flange of the sleeve and should almost touch Fasten the unit to the sleeve with five screws furnished with the sleeve The...

Page 5: ...could cause an unsafe condition 3 Insofar as is practical close all building doors and windows between the space in which the appliances remaining connected to the common venting system are located an...

Page 6: ...losing the individual manual shutoff valve during any pressure testing of gas supply piping system at test pressures equal to or less than 1 2 psig or 14 W C If the piping system is to be tested at pr...

Page 7: ...the unit Refer to the rating plate located on the unit for proper fuse or breaker size Make sure the unit is electrically grounded in accordance with local codes or in the absence of local codes with...

Page 8: ...in the return duct work or elsewhere the permanent filter can be used or replaced with a disposable filter If a disposable filter is used refer to the information provided in Table 1 when sizing the...

Page 9: ...e checked to see that none of the wiring is loose or missing Cooling chassis is charged with R410A refrigerant Blower The unit contains a direct drive multispeed blower The proper speeds have been pre...

Page 10: ...6012P18A 45 75 60 TAP 1 HEAT 208 or 230 630 71 600 N A 570 N A 550 N A TAP 2 HEAT 208 or 230 770 58 740 60 715 62 690 64 TAP 3 HEAT 208 or 230 885 50 855 52 830 54 810 55 TAP 4 COOL 208 or 230 560 540...

Page 11: ...ustment Screw Under Cap Gas Manifold Pressure Test Tap Model Rise Range F Mid Rise F Indoor Blower Speed Unit Voltage V 0 1 w c 0 2 w c 0 3 w c 0 4 w c SCFM Temp Rise F SCFM Temp Rise F SCFM Temp Rise...

Page 12: ...ee times Should the burners fail to ignite within the three trials for ignition the ignition control will lock out for 1 hour before beginning another ignition cycle To reset the control turn the ther...

Page 13: ...osen these screws to remove control board mounting bracket Ignition Control Board Remove these screws to remove Burner Assembly Igniter Combustion Inducer Gas Valve Primary Limit Mounted to Vest panel...

Page 14: ...Verify proper operation after servicing WARNING Refer to Figure 8 for heating compartment component layout It is recommended that the furnace be inspected annually by a qualified service person Burner...

Page 15: ...ew and pull the igniter out of the burner assembly 4 For reassembly follow the above steps in reverse order Rollout Switch If for any reason the heat exchanger becomes blocked the temperature sensitiv...

Page 16: ...from the flue collector box end 6 Brush out the inside of the flue collector box 7 Brush out the inside of the flue tube extension 8 If soot buildup is excessive clean the combustion inducer wheel an...

Page 17: ...507388 03 Issue 2127 Page 17 of 19 Figure 10 Wiring Diagram HWC 12 18 Wiring Diagrams...

Page 18: ...Page 18 of 19 507388 03 Issue 2127 Figure 11 Wiring Diagram HWC 24...

Page 19: ...507388 03 Issue 2127 Page 19 of 19 Figure 12 Wiring Diagram HWC 30...

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