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SET UP
Please refer to Drawing #E1012-A
After the anchor has been driven to the proper depth (including allowance for Load
locking pull back) follow these steps to set up the LL-1 Anchor Locking Kit.
1. Thread the LL-1ASB Adapter setting bar onto the anchor rod.
2. Place the LL-1BP Base Plate over the Adapter Setting Bar being careful to
use the proper alignment so the small angle iron cross member is closest to
the pole that is to be guyed.
See Drawing #E1012-A Page 2
3. Place the LL-1FPM jack assembly over the Adapter Setting Bar and slide it
down until the knife edges on the Jack engage stops on the Base plate.
a. For anchors installed at an angle to the horizontal, be sure that the
knife edges engage the stops closest to the small cross member.
b. For anchors installed vertically (90 degrees to the horizontal), be sure
the knife edges are located between the two sets of stops on the base.
4. Place the Tapered jaw set around the Adapter setting bar and securely into
the tapered top of the LL-1FPM Jack assembly.
5. Connect the hydraulic hoses between the hydraulic power supply and the LL-
1FPM Jack assembly.
See paragraph 11 TRAPPED PRESSURE.
OPERATION
CAUTION: The LL-1 Anchor Locking Kit is capable of pulling with forces up to
20000 pounds. The following precautions must be taken:
1. Never apply more than 2000 psi to the unit.
2. Use appropriate safety equipment including, but not limited to: steel toe work
boots, leather work gloves, hard hats, and safety glasses.
3. Do not stand in line with the adapter setting bar or anchor rod during anchor
locking. Stand off to the side.
4. Keep hands, feet, clothing and hydraulic hoses away from the base plate and
tapered jaw set during Load Locking.
5.
Always
designate one operator and one helper. The helper and the operator
work together to perform the set up, but only the operator performs the actual
operation of the LL-1FPM Jack assembly and proof testing the anchor.
6. Be sure to set the bypass valve on the LL-1FPM 10-ton Jack assy to limit the
applied load to the desired value. The LL-1FPM 10-ton Jack assy comes from
the factory preset to 16000
– 18000 lbs bypass at 8 gpm input flow rate.