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995562 – Revision A 

 

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3.0 – Servicing  

 

To be completed by Approved Service Engineer 

 

Maintenance should be completed by an approved service engineer every 6 months to ensure the 

products required standard is maintained. The service history of the product should be documented 

each service.  

 

When Servicing the Hoist, ensure to fill out the Service Log which is located in the back of the User 

Manual. When doing so, ensure the Serial Number of the Product and the User Manual match up. 

Each Hoist has its designated User Manual which is supplied to the User during commissioning.  

 

3.1 – Inspection Guide 

 

The table below is a guide on how to inspect the hoist during servicing, all component checks must 

be completed each service to ensure that the hoist is safe for use. Any component that fails to meet 

the required condition must be replaced. Refer to section 9.0 for detailed instructions on component 

replacements. 

 

Component 

Service/Inspection required 

Generic: 

Visual inspection of the externals  of the Transfer Aid. 

Significant damage that may affect the function of the Transfer 

Aid along with a clear safety hazard is unacceptable. 

 

 

Check the Labelling on the hoist to ensure they are all still 

legible, this includes the Serial Number and other important 

markings. 

 

 

Clean the Transfer Aid at the end of each service. See User 

Manual for cleaning details.

 

 

Check all main nuts and bolts to see if they are loose, if so 

tighten accordingly. 

 

 

Check all pivot points for wear.

 

Crossbar:

 

Ensure Crossbar is aligned correctly, with the Labels facing 

Horizontally. Re-adjust accordingly.  

Knee Pad: 

Inspect the Knee Pad for damage including cuts and breaks. 

 

Ensure Knee Pad is still secure and has a slight ability of 

rotation. 

Seat Pads: 

Ensure the seat pads swivel smoothly.

 

 

Ensure the seat pads are not damaged, including cuts and 

brakes.

 

 

 

Ensure the seat pads align with each other as intended, no 

deformation is present. 

 

Foot Tray: 

Ensure the Foot Grips are still applied and undamaged. 

 

Inspect the Foot Tray for any permanent deformation or 

fatigue.

 

 

Ensure no cracks are present and the Foot Tray is attached 

correctly.

 

 

Ensure Foot Tray is fitted correctly. 

Summary of Contents for TA400

Page 1: ...Doc No 995562 Revision of document A Rev Date 21 02 2022 TA400 Transfer Aid Service Manual...

Page 2: ...Equipment and Lubricants Required for Servicing 5 5 0 Decommissioning 6 6 0 Spare Parts List 6 7 0 Servicing Removal and Replacement 7 7 1 Crossbar 7 7 2 Seat Pad 9 7 3 Knee Pad 11 7 4 Foot Tray 12 7...

Page 3: ...for the end user 2 0 Safety Precautions Read and understand this manual in its entirety before servicing the Mackworth TA400 Freeway authorised personnel must complete the Full and Interim services o...

Page 4: ...inspection of the externals of the Transfer Aid Significant damage that may affect the function of the Transfer Aid along with a clear safety hazard is unacceptable Check the Labelling on the hoist t...

Page 5: ...damage or wear ensure they run freely and are not cracked Check to see all castors are flat on the floor and Transfer Aid is stable Ensure the product is able to rotate freely with ease 4 0 Tools Equ...

Page 6: ...uncertainty of the below guidelines contact your local authorities to determine the proper method of disposal of potentially biohazardous parts and accessories The relevant components utilised in the...

Page 7: ...a successful service on the Product Unless stated otherwise all images refer to a Mackworth TA400 7 1 Crossbar This section will instruct the correct procedure on how to remove and replace the TA180...

Page 8: ...removal process noting the following points A When aligning the Crossbar ensure to align the white saddle washers correctly as shown B Position the Crossbar to ensure correct orientation of the Cross...

Page 9: ...removing and refitting the Seat Pad Removal Step 1 Remove the Finger Trap Guard using a 2 5mm Allen Key on the two screws shown Step 2 Using a small Hammer and a Parallel Pin Punch remove the small r...

Page 10: ...r Refitting Replacement Step 5 Refitting is a reversal of the removal process noting the following points A Ensure that the step 4 is followed with the parts attached in the correct order B Ensure tha...

Page 11: ...the Bolts and washers on both sides using a 6mm Allen Key Step 2 Knee Pad will be released and can be removed Step 3 Where applicable Use a 3mm Allen Key to remove the Grub screw and slide off the Kne...

Page 12: ...ure the Knee Pad 7 4 Foot Tray In this section it will explain the correct procedure on removing and reinstalling the Foot Tray for servicing procedures or replacement Removal Step 1 Using both hands...

Page 13: ...oduct Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Using a 17mm Ratchet Spanner and a 6mm Allen Key remove the nut and bolt from the castor to release Step...

Page 14: ...ct Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Using a 17mm Ratchet Spanner and a 6mm Allen Key remove the nut and bolt from the castor to release Step 4 R...

Page 15: ...on its side for easier service Step 3 Remove the Four Bolts circled in the image below using a 6mm Allen Key Step 4 The Leg Rods can be removed from the product Refitting Replacement Step 5 Refitting...

Page 16: ...oot Tray from the product Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Remove the Manual Leg Rods from the Base Refer to section 7 7 Step 4 Remove the Bolt...

Page 17: ...nserted into the Leaver Plate Step 8 To remove the Leg Pivot Plate remove the bolt fixing it in place using an 8mm Allen Key Step 9 The image below shows the order of the spacers and washer in front o...

Page 18: ...ds the rear castors B Ensure the short end fits between the two circled stops on the framework C Ensure the Order is correct for the following parts when fitting the Pivot Plate White Washer Leg Pivot...

Page 19: ...o both legs on the product Removal Step 1 Remove the Foot Tray from the product Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Remove the Manual Leg Rods from...

Page 20: ...oval Step 1 Remove the Crossbar from the Product Refer to section 8 1 Step 2 Remove the Seat Pads from the Product Refer to section 8 2 Step 3 Remove the Knee Pad from the Product Refer to section 8 3...

Page 21: ...mation contained in this service manual no liability can be accepted by Mackworth for any errors or omissions Mackworth operates a policy of continuous improvement Specifications and other data are su...

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