Mackie M-800 Service Manual Download Page 13

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To further insure stability of the amplifier, the output node is de-coupled from the load via L5,

R187-R189. The values of these parts have also been selected to ensure good transient response
(i.e. square waves look like square waves, so the amplifier doesn’t sound unnaturally bright). The
output stage also sees a defined load at high frequencies, made up of R181 and C75. D17 and
D18 protect the output stage from situations when energy from the speaker (counter-EMF in the
speaker’s voice coil) might try and drive the output note above the +64V supply or below the
-64V supply. These parts are referred to as flyback diodes.

All things above, meld together to make for a better sounding amplifier when not driven

into clipping. When driven into clipping, the above mentioned Baker clamps, and the smaller
amount of negative feedback, also allows the amplifier to sound better than the competition.
After coming out of clipping the amp immediately returns to normal operation, faithfully
following the musical input signal. Other amps, of more conventional design, take a finite
amount of time to “catch up” before they begin to follow the input signal again. Mackie refers
to this phenomenon as “latching”. The “FR-Fast Recovery series” isn’t just marketing buzzwords: It
really does result in a more reliable, and better sounding product, with “good” performance
numbers.

The power amp’s limiter circuit is implemented with an LED / LDR (Light dependant resistor)

opto-coupler, and the Baker clamps. Referring to the positive Baker clamp: when the amplifier
clips, D1 and Q52 forward bias. This current originating at the collector of Q6 also flows out the
collector of Q52. The current flows through the LED in the opto. (U2A) which in turn decreases the
LDR’s resistance (U2B). Since R146 and U2B form a voltage divider, as U2B’s resistance decreases,
the drive to the power amp decreases (limited). Negative clipping activates the LED in the
same fashion through Q53. The limiter is defeated by shorting together LIM1(1) and LIM1(2) at SW3
which shorts across the U2A LED.

In the event that the power amplifier does fail, Crow-bars protect the speakers connected

to the output terminals. Referring to Page-3 of the 212 schematic: Q74 is turned on a few
hundred milliseconds after DC is present on the output line. When DC is present, R140 and R169
begin to charge C68. When the voltage across C68 gets to around 10V, silicon bilateral switch
Q72 turns on, dumping current through R183 to the Gate of Q74, turning on Q74, and shorting
the output line to ground.

THERMAL MANAGEMENT

The M•800 T-Design Heatsink/Fan cools output devices evenly, and does not collect dust on

the circuitry. The fan operates at two speeds, controlled by the amplifier. An LM35DZ, mounted in
the center of the heatsink, provides temperature information to the fan control and overtemp
circuits. There is also a thermal breaker in the power transformer.

FAN CONTROL CIRCUIT

The fan runs at two different speeds. When running fast, around 27V is across the fan. Voltage

is supplied to the fan by follower Q14 and the reference for this follower is derived from D59, D46
and R137. When running slow, around 15V is on the fan. In slow mode Q60 turns-on, acting as a
saturated switch, shorting out D59.

The fan speed increases in the following instances:

·

At turn on. To give the Fan an extra “goose” to get it spinning. At turn on Pin-11 of U5
(non inverting input) is lower that pin-10 (inverting). This makes the output (Pin-13) low
and Q60 turns off. The fan runs fast. A half second later, C82 charges enough to allow
pin-13 to go high, turning on Q60 and making the fan run slow.

continued.

Summary of Contents for M-800

Page 1: ...PICAL TYPICAL STEREO MONO BRIDGE 800 WATTS 4 OHM LOAD MIN 400 WATTS CH 2 OHMS LOAD MIN THRU LOW CUT FILTER INPUT INPUT THRU 170 Hz OFF 4 5k Hz 6k Hz 2k Hz AIR EQ TYPICAL 35 Hz CONSTANT DIRECTIVITY HOR...

Page 2: ...2 SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY EXPERIENCED REPAIR TECHNICIANS ONLY...

Page 3: ...NICAL ASSISTANCE Mackie Designs Service Technical Assistance is available 8AM 5PM PST Monday through Friday for Authorized Mackie Service Centers at 1 800 258 6883 Feel free to call with any questions...

Page 4: ...TECT METER DRIVE AMP AMP 64VDC 64VDC 74VDC 74VDC 64VDC 64VDC 74VDC 74VDC OL 3 6 9 20 METER DRIVE OL 3 6 9 20 MUTE MUTE THRU XLR M CH 2 BALANCED LINE INPUT TRS CH 2 BALANCED LINE INPUT XLR F THRU XLR M...

Page 5: ...THD Power Bandwidth 20Hz to 70kHz 0 3 dB Frequency Response 20Hz to 40kHz 0 1 dB 10Hz to 70kHz 0 3 dB Distortion SMPTE IMD TIM 250mW to rated power 0 025 8 0 05 4 0 15 2 Signal to Noise Ratio 104 dB b...

Page 6: ...fica tions at any time without notice Owner s manual addendum NOTE The specifications are from the owner s manual ad dendum and not from the initial release of the owner s manual Since the owner s man...

Page 7: ...SEND 2 8 RTN 2 10 64V 12 14 1 3 5 7 9 11 13 AMP OUT 2 16V SEND 1 AMP IN 1 OVERTEMP AMP OUT 1 BIAS T P FAN J7 BIAS T P TRANSFORMER SECONDARIES R51 BIAS ADJUST J4 J10 J13 J16 J14 FUSE F1 J15 J18 J17 J3...

Page 8: ...if you change any fusible resistors you must use identical replacement parts Check the VI limiters and detectors It is not uncommon to damage these parts when the amplifier fails in a spectacular way...

Page 9: ...unit under test 2 Connect the unit under test to an AC power source using a ground lift adaptor leaving the unit s safety ground floating Turn the unit on 3 The meter reading should be less than 750mV...

Page 10: ...scribed above Add the 0 1uF capacitive loading and verify clipping is still well behaved 6 Individually load Channel 1 and Channel 2 with 2 Clipping should be symmetrical well behaved and occur somewh...

Page 11: ...mproved linearity intrinsically lower distortion In the event of a catastrophic amplifier failure the triple darlington output stage is peppered with several fusible resistors to minimize damage Q6 an...

Page 12: ...the voltage drop across R100 and R109 D41 D44 allow the second stage quiescent current to remain constant as temperature changes The first stage is fully complimentary and differential in design Over...

Page 13: ...which in turn decreases the LDR s resistance U2B Since R146 and U2B form a voltage divider as U2B s resistance decreases the drive to the power amp decreases limited Negative clipping activates the L...

Page 14: ...ne high With U4 10 high the output of U4 13 goes low allowing the fan to run fast AMPLIFIER MUTING The amplifier is muted in the following instances At turn on C79 is low at turn on and is charged by...

Page 15: ...070 00 OL HOT LED GREEN 304 071 00 OL 3 6 9 20 3 6 9 20 OL 28 26 24 18 20 16 22 14 12 6 0 0 1 23v 4dBu SENSITIVITY GAIN dB 1 23v 4dBu SENSITIVITY GAIN dB NORM HOT SIG CH STATUS 1 2 3v 2v 1v 28 26 24...

Page 16: ...16...

Page 17: ...esistors 200 Capacitors 300 Semiconductors 400 Jacks Connectors 500 Switches 510 Fuses 550 Chassis Metalwork 600 Transformers 601 Inductors 610 Wires and Cables 640 AC line cords 700 Hardware 760 Knob...

Page 18: ...6 32X3 8 FL 100DG BLK A 7 700 085 03 SCR PHP M3X6 STL BLK ZC A 4 700 086 00 TF 6 32X3 8 FL 100DG BLK A 4 700 106 00 BOLT HEX 5 16X23 4 ZC GD5 A 1 701 016 00 5 20X5 16 PHPII TYP B BLK A 8 705 001 00 KE...

Page 19: ...A 6 710 036 00 WASH FLT STL NO 4 030THK A 3 730 001 00 THERMAL JOINT COMPOUND A AR as required 730 003 00 ADHESIVE INDSTRL 3M 4799 A AR 080 139 00 SA XFMR M800 120V 60HZ C2 1 120v units 080 139 01 SA...

Page 20: ...R79 82 R85 R90 R93 96 140 104 00 RESISTOR TF SMT 20K 5 R151 R159 R173 140 111 00 RESISTOR TF SMT 36K 5 R152 R158 R174 175 R179 R196 140 118 00 RESISTOR TF SMT 68K 5 R178 140 119 00 RES TF SM 1W 5 75K...

Page 21: ...8 69 300 003 00 DIODE SIGNAL SMD DL4148 D5 6 D8 9 D11 12 D14 15 D21 32 D40 45 D48 58 D60 66 D68 69 D74 D77 88 300 010 00 DIODE SIGNAL SMD RLS245 D1 4 D67 D75 76 301 010 00 DIODE POWER 1N5404 D17 20 30...

Page 22: ...BT4403 Q1 2 320 012 00 OPAMP NJM4560M NJM4560M U1 U5 323 002 00 I C QUAD COMPARATOR SMD LM339 U2 4 400 079 00 CONNECTOR STR LCK SHRD 14P 100 X 2 J1 450 218 00 PCB M800 DISPLAY Z8 706 033 08 STANDOFF S...

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