Mackie M-800 Service Manual Download Page 11

11

Circuit Theory

Much of the circuitry in the M•800 is self explanatory from the schematics. This section will

explain the unique circuits and architecture. Samples in this section will refer to Channel-1 for
circuitry that is identical on both channels.

INPUT CIRCUITRY

The signal path begins at the 1/4" TRS and XLR input jacks. Following Channel-1’s input, signal

is fed to a unity gain differential op-amp, U6A. The signal is next sent to U6B which serves as both
HPF, and CD horn EQ. The output of U6B is sent to mode switch, SW2, and also to Summing
amplifier U8A. The output of SW2 feed both front panel volume controls, R2 and R25, which in
turn feed unity gain buffers, U1A & B, (all on the display board) before returning to the main
board. In stereo mode, the signals on the channel-1 and 2 inputs are routed through the front
panel level controls, directly to their respective power amplifiers. U8A’s summed signal is used to
drive both front panel level controls in dual mono mode, with these signals being routed to
both power amplifier inputs. In bridge mode, U8A’s summed signal is fed to the channel-1 level
control , and the output of the level control feeds both the channel-1 power amplifier, and unity
gain inverter U8B. The output of inverter U8B feeds the channel-2 power amplifier.

POWER AMPLIFIER CIRCUITRY

The M•800 use a class AB triple darlington output stage, with complementary output devices.

The output stage has a voltage gain of slightly less than 1 and extremely high current gain. The
high current “output” parts (Q1-Q3 & Q11 - Q13) pull current from the +/- 64V supplies. Drivers (Q4
& Q10), Pre-drivers (Q5 & Q9), as well as the voltage-amp, are powered from the +/- 74V
supplies. Powering theses stages from the /-74V rails results in lower output stage
saturation voltages (less dissipation on the heatsink, so the amp is more efficient and runs
cooler) and improved linearity (intrinsically lower distortion). In the event of a catastrophic
amplifier failure, the triple darlington output stage is peppered with several fusible resistors to
minimize damage.

Q6 and Q8 are the outputs of the second stage of voltage amplification, and can be

thought of as current sources. These current sources are prevented from turning both positive
and negative current amplifiers on hard by the bias network. The bias network consisting of V-BE
multiplier Q7, and Buffer Q30, adjusts the voltage across C14 to a point where the output stage
just begins to conduct current (adjusted by the technician for 30mV across J5 the bias test
points). This “bias” current is needed to eliminate the conduction dead-zone that would
otherwise exist close to zero volts. This dead-zone is also referred to as crossover distortion. This
bias voltage across C14 needs to decrease as the output stage temperature increases. This is
why V-BE multiplier transistor Q7 is mounted to the heatsink. Without this thermal tracking, the
output stage would conduct more and more current as it heated-up, resulting in eventual
amplifier failure. This undesirable condition is commonly referred to as thermal run away.

Given the very high current gain of the output stage, if asked to, this stage can deliver

enough current to the load to destroy itself. To protect against this, VI limiting is employed.
Simply stated: if the output stage try’s to supply unsafe amounts of power, Q32 and Q35 divert
drive current from the output of the voltage amp (Q6 and Q8) that was meant for the pre-
drivers. Near zero crossing, if the voltage drop across either emitter resistor (R14, R53) gets greater
than .6V, then Q32 or Q35 conduct, limiting the output stage current. As the output stage gets
closer to the supply rails it is capable of sinking more current, so the drop across the emitter
resistors is divided down by R26, R27, R28, D21 and R75, R74, R73, D26. Also included in this VI
limiter is energy sensing, which is a fancy way of saying that for a short time (I.E. a musical

continued.

Summary of Contents for M-800

Page 1: ...PICAL TYPICAL STEREO MONO BRIDGE 800 WATTS 4 OHM LOAD MIN 400 WATTS CH 2 OHMS LOAD MIN THRU LOW CUT FILTER INPUT INPUT THRU 170 Hz OFF 4 5k Hz 6k Hz 2k Hz AIR EQ TYPICAL 35 Hz CONSTANT DIRECTIVITY HOR...

Page 2: ...2 SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY EXPERIENCED REPAIR TECHNICIANS ONLY...

Page 3: ...NICAL ASSISTANCE Mackie Designs Service Technical Assistance is available 8AM 5PM PST Monday through Friday for Authorized Mackie Service Centers at 1 800 258 6883 Feel free to call with any questions...

Page 4: ...TECT METER DRIVE AMP AMP 64VDC 64VDC 74VDC 74VDC 64VDC 64VDC 74VDC 74VDC OL 3 6 9 20 METER DRIVE OL 3 6 9 20 MUTE MUTE THRU XLR M CH 2 BALANCED LINE INPUT TRS CH 2 BALANCED LINE INPUT XLR F THRU XLR M...

Page 5: ...THD Power Bandwidth 20Hz to 70kHz 0 3 dB Frequency Response 20Hz to 40kHz 0 1 dB 10Hz to 70kHz 0 3 dB Distortion SMPTE IMD TIM 250mW to rated power 0 025 8 0 05 4 0 15 2 Signal to Noise Ratio 104 dB b...

Page 6: ...fica tions at any time without notice Owner s manual addendum NOTE The specifications are from the owner s manual ad dendum and not from the initial release of the owner s manual Since the owner s man...

Page 7: ...SEND 2 8 RTN 2 10 64V 12 14 1 3 5 7 9 11 13 AMP OUT 2 16V SEND 1 AMP IN 1 OVERTEMP AMP OUT 1 BIAS T P FAN J7 BIAS T P TRANSFORMER SECONDARIES R51 BIAS ADJUST J4 J10 J13 J16 J14 FUSE F1 J15 J18 J17 J3...

Page 8: ...if you change any fusible resistors you must use identical replacement parts Check the VI limiters and detectors It is not uncommon to damage these parts when the amplifier fails in a spectacular way...

Page 9: ...unit under test 2 Connect the unit under test to an AC power source using a ground lift adaptor leaving the unit s safety ground floating Turn the unit on 3 The meter reading should be less than 750mV...

Page 10: ...scribed above Add the 0 1uF capacitive loading and verify clipping is still well behaved 6 Individually load Channel 1 and Channel 2 with 2 Clipping should be symmetrical well behaved and occur somewh...

Page 11: ...mproved linearity intrinsically lower distortion In the event of a catastrophic amplifier failure the triple darlington output stage is peppered with several fusible resistors to minimize damage Q6 an...

Page 12: ...the voltage drop across R100 and R109 D41 D44 allow the second stage quiescent current to remain constant as temperature changes The first stage is fully complimentary and differential in design Over...

Page 13: ...which in turn decreases the LDR s resistance U2B Since R146 and U2B form a voltage divider as U2B s resistance decreases the drive to the power amp decreases limited Negative clipping activates the L...

Page 14: ...ne high With U4 10 high the output of U4 13 goes low allowing the fan to run fast AMPLIFIER MUTING The amplifier is muted in the following instances At turn on C79 is low at turn on and is charged by...

Page 15: ...070 00 OL HOT LED GREEN 304 071 00 OL 3 6 9 20 3 6 9 20 OL 28 26 24 18 20 16 22 14 12 6 0 0 1 23v 4dBu SENSITIVITY GAIN dB 1 23v 4dBu SENSITIVITY GAIN dB NORM HOT SIG CH STATUS 1 2 3v 2v 1v 28 26 24...

Page 16: ...16...

Page 17: ...esistors 200 Capacitors 300 Semiconductors 400 Jacks Connectors 500 Switches 510 Fuses 550 Chassis Metalwork 600 Transformers 601 Inductors 610 Wires and Cables 640 AC line cords 700 Hardware 760 Knob...

Page 18: ...6 32X3 8 FL 100DG BLK A 7 700 085 03 SCR PHP M3X6 STL BLK ZC A 4 700 086 00 TF 6 32X3 8 FL 100DG BLK A 4 700 106 00 BOLT HEX 5 16X23 4 ZC GD5 A 1 701 016 00 5 20X5 16 PHPII TYP B BLK A 8 705 001 00 KE...

Page 19: ...A 6 710 036 00 WASH FLT STL NO 4 030THK A 3 730 001 00 THERMAL JOINT COMPOUND A AR as required 730 003 00 ADHESIVE INDSTRL 3M 4799 A AR 080 139 00 SA XFMR M800 120V 60HZ C2 1 120v units 080 139 01 SA...

Page 20: ...R79 82 R85 R90 R93 96 140 104 00 RESISTOR TF SMT 20K 5 R151 R159 R173 140 111 00 RESISTOR TF SMT 36K 5 R152 R158 R174 175 R179 R196 140 118 00 RESISTOR TF SMT 68K 5 R178 140 119 00 RES TF SM 1W 5 75K...

Page 21: ...8 69 300 003 00 DIODE SIGNAL SMD DL4148 D5 6 D8 9 D11 12 D14 15 D21 32 D40 45 D48 58 D60 66 D68 69 D74 D77 88 300 010 00 DIODE SIGNAL SMD RLS245 D1 4 D67 D75 76 301 010 00 DIODE POWER 1N5404 D17 20 30...

Page 22: ...BT4403 Q1 2 320 012 00 OPAMP NJM4560M NJM4560M U1 U5 323 002 00 I C QUAD COMPARATOR SMD LM339 U2 4 400 079 00 CONNECTOR STR LCK SHRD 14P 100 X 2 J1 450 218 00 PCB M800 DISPLAY Z8 706 033 08 STANDOFF S...

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